Plumbing o-rings. W...
 

Plumbing o-rings. Water softener, Kinetico 2020c.

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My water softertener, a Kinetico 2020c, has developed a leak. The inlet/outlet manifold gubbins has a set of 4 o-rings that seem to have deformed over the years, and now no longer hold back the water pressure, so leak. Not too much, but enough to be a pita.

I'm looking to replace the o-rings, which is a pretty straight forward job. But I can't find much/any info on the spec of the rings themselves. Kinetico are typically useless, a closed shop, that effectiviely means to get anything done, you have to have the unit serviced, which last time came in at >£250. I think the o-rings are probably worth approx £1, so looking to source and fit diy. Just can't fully work out what to get and where from.

Anyone got any insight or suggestions?

 
Posted : 08/02/2023 3:11 pm
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Can you measure the groove dimensions that the o-rings sit in? Prepol have a good free-to-use o-ring design tool on their website (need to register for a free account first I think), that should get you dimensions, then all you need is the material? Polymax are then a good option for small quantities of replacements.

 
Posted : 08/02/2023 3:42 pm
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I bought a whole kit of o-rings from toolstation or screwfix a few years back. One of the sizes has always done the job for me!

 
Posted : 08/02/2023 4:47 pm
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I'm not sure I have the capability to mearsure the grove. But think I've identified them (via google) as 15/16th internal and 1 and 3/16th external. So that's my working assumption at the moment. Happy to buy a few, if cheap enough, and if they aren't correct can rethink approach.

 
Posted : 08/02/2023 4:53 pm
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Actually, having thought about it, those dimesions are way off. Just measured, it's more like 1 and 2/16ths internal. The search continues...

 
Posted : 08/02/2023 5:07 pm
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Ok, a bit more than a quid but nowhere near £250 if it contains the bits you want

Kinetico / WinterHalter 2020c Water softener service kit. Fixes common problems. | eBay

There's a few other options if you google Kinetico 2020c service kit

 
Posted : 08/02/2023 5:23 pm
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That kit only contains the interal seals, for the softener head valve, but not the connecting parts. But, now having looked at ebay for the second time, these are the o-rings I'm looking for. I'm not after the adaptor, and will have to by two sets, but still cheaper than a full service. This is the cosest I've come yet.

https://www.ebay.co.uk/itm/174265729784?hash=item28930c02f8:g:4YsAAOSw5bdeqXpN&amdata=enc%3AAQAHAAAAsDJnccFEUSIqFLDXXO%2FNvkMEX2p4hS8F7vYEXouJh%2BzG0qMTZpiKAp9Oi5v4bngyTkzAzIo0yx3UVM3tj1%2BPT85IcfkjrZCv89y1dWH3VT1Q2%2BIAN62JrD2USRBGDtpUqN%2BnGhbS18C1elSNYkFVPGYWkQx7O48loC0oaXtfb8UF2z5koqzW6nQc92mlXjKF314BPgFivkEsPDe0T%2F2sW9oueekUFKLB2tOnB2y5pr%2Bg%7Ctkp%3ABk9SR7Kxv6DGYQ

 
Posted : 08/02/2023 6:23 pm
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double post.

 
Posted : 08/02/2023 6:51 pm
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How  by old is the unit itself ? They only have a 5yr life allegedly more from the fact that they get full of rubbish and a bit manky

 
Posted : 08/02/2023 7:51 pm
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The softener is over 15years old. But I'm not too unhappy with that. I'm not convinced about them getting manky, I've seen no evidence of that, and (aside from the o-rings) seems to be in perfectly good order.

 
Posted : 09/02/2023 3:01 pm
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O ring measurements are bore size and cross section. Ideally you slide them down a measuring cone to hold them in a circular shape when measuring.

If they look an oddball set of dimensions then they often relate to a BS number size so worth doing a search on your dimensions (in mm) to see if there is something near.

For top quality hydraulic O rings I buy direct from Fairway Seals. There are different materials (nitrile, viton etc) and different hardnesses. Generally they are often 70 shore as std  (but I need 90 for 280 bar hydraulic stuff which won't apply to you).

I've rebuilt radiator taps using red silicone ones before as they handled heat better.

 
Posted : 09/02/2023 3:13 pm
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@mick_r, nice one. Is that internal or external bore? I can probably measure the external. The internal is difficult as it's a grove, and my mic blades dont bottom out in it. Cross section is measureable too.

 
Posted : 09/02/2023 4:08 pm
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Internal bore and cross section of the O ring itself. If it has flattened then you need to measure cross section in both directions and guesstimate (but use the BS number as a guide to what it could??? be). Square cross section O rings also exist.....but I doubt it in your application.

The groove dimensions have an allowance / gap for the ring to squash into when assembled, but the inner diameter is usually pretty close to the internal ring bore - rings aren't generally stretched when sat in the groove. I'm not back in work until next week but I do have some tables that could estimate the likely O ring size from groove / shaft etc dimensions.

 
Posted : 09/02/2023 5:09 pm
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@mick_r Right, so I've finally managed to find a vernier that fits the groove. The groove internal is 29.2mm. The o-ring cross section is 2.5mm.

Looking at Fairway Seals, nothing quite matches. Nothing quite matches exactly. Super cheap though, so might well get a few packs and see how they measure up in reality.

 
Posted : 04/03/2023 8:11 pm