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DIY'ists assemble - how to make a finger hold in acrylic

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I've got some 6mm plexi ready to use as sliding doors in a cabinet (well, degu tank) and I would like to make some grooves for finger purchase to allow for easier opening and closing. They will be fitted overlapping slightly in a double channel and if I put knobs on that will obstruct how much one side can open hence why trying to make the grooves.

Any idea what I would need to achieve this? I've thought of using a chisel (lightly), a dremel with rotary sander (would get gummed up?) and maybe a router (don't own one and don't really want to spend more $$$ unless absolutely necessary).

Anyone got a bright idea? the thought of melting a groove did briefly occur to me...

 
Posted : 01/10/2024 5:56 pm
nealc and nealc reacted
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Make a channel in a bit of wood as a guide. Use a drill with a depth stop that just protrudes through the wood. Still multiple holes then slide drill up and down channel to join holes into slot.

 
Posted : 01/10/2024 6:09 pm
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Router bit in a guide ?
Hot metal bar allowed to sit in position till it sinks in a little.
Carburundum stone might give a nice frosted effect

 
Posted : 01/10/2024 6:18 pm
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That a job for a router. You could use a forstner bit in a drill for a flat round hole but it won't be as nice and you risk damaging the material

 
Posted : 01/10/2024 6:20 pm
 zomg
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It does sound like a job for a router, but you could perhaps drill holes at the corners and join them with a jig saw, perhaps using a straight edge clamped to the acrylic as a guide?

 
Posted : 01/10/2024 6:24 pm
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It you have a Dremel there are router attachments that could do it.

 
Posted : 01/10/2024 6:35 pm
 pk13
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Small bottle trimmer with adjustable speed . Too fast and it melts to itself slow and steady is the key 2 flute cutter as 4 flutes tend to mess with chip removal. You can use wd40 for cutting fluid.

 
Posted : 01/10/2024 6:42 pm
 pk13
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A burr tool on the Dremel would do the job, but they're hard to control. I'd make some kind of template/guide and practice on an offcut first. Or get a cheap little router like that one above.

 
Posted : 01/10/2024 7:03 pm
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Thanks for all the suggestions, I've a piece I can practice on and it doesn't have to be aesthetically pleasing so so will see what I can achieve with my drill as per Nixies suggestion, then if that's no go maybe invest in a router that would hopefully get used for future projects.

 
Posted : 01/10/2024 7:15 pm
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Do you have a circular saw? Do a series of parallel cuts 2 or 3mm deep then cut to shape.

Obviously you will need to do this safely, hold the work down safely, keep your digits safe etc.

 
Posted : 01/10/2024 8:56 pm
connect2 and connect2 reacted
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How much clearance between sheets do you have to play with?

You could mask off some grooves (rectangular grid) and cover with a thin layer of silicone to create grippy strips.

Or you could get a 3d printed ridged panel to glue in place. I'd be happy to help out with a shallow 3d printed ridged design.

 
Posted : 01/10/2024 10:16 pm

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