DIY buffs... making...
 

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[Closed] DIY buffs... making a ceiling for my van

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Posts: 1748
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Hi Chaps,

I'm making a ceiling for the van, to tidy up the insulation and eventually put some downlighter LEDs in.

What material would you use for the ceiling? I was thinking hardboard covered in headlining, with batterns on the rear for stability.

I did think MDF would be better, as it has less flex - but I'm thinking it'll just turn into mush if there is any condensation?

The roof has ribs across, which the board will be directly screwed into - but there needs to be holes left for the lights. At the moment I've cut smaller pieces to make a template and intend to cut larger pieces to fit.

Any help appreciated 🙂

Ricks


 
Posted : 19/03/2012 10:40 am
Posts: 251
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decent quality ply would be my choice - stronger for a given thickness and less affected by moisture.


 
Posted : 19/03/2012 10:43 am
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vans are usually lined with plywood. get some WBP (not cheap) if your worried about damp


 
Posted : 19/03/2012 10:43 am
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Plywood is the thing to use. It's got enough flex and it is strong enough to withstand the odd 'dink'


 
Posted : 19/03/2012 10:43 am
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ply, followed by thin layer of foam then some lovely suede and a flip down monitor!!!


 
Posted : 19/03/2012 10:47 am
Posts: 1748
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Topic starter
 

Right then 1/4 inch ply? I was assuming it'd add too much weight, but happy to do so if it's gonna be far better.

The headlining I've got had a layer of foam underneath the material 🙂


 
Posted : 19/03/2012 10:54 am
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i used 4mm ply for mine. perfect. haven't covered it yet though!! ply hold a better arc than hardboard apparently.


 
Posted : 19/03/2012 10:55 am
Posts: 5
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ply hold a better arc than hardboard apparently.

Especially if you can source some long grain ply. Surprisingly flexible.


 
Posted : 19/03/2012 10:59 am

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