Carry on up the Khy...
 

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[Closed] Carry on up the Khyber. Old gun content.

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I know it's not everyone's cup of tea and talk of gun ownership can get very contentious on here, but I thought I'd share this in case it's of interest and because I'm quite chuffed about it! If you really don't like guns could I politely ask that you bite your lip and start another thread about it, rather than pissing on my cornflakes on this one!

I've been after a Martini Henry for absolutely yonks. Ever since watching Zulu as a kid truth be told! Good ones are getting harder and harder to come by and prices have sky rocketed in recent years. I found this MK IVc which I got my mitts on today and it's a belter. Superb condition for it's age with (crucially) a clean, non pitted bore. Enfield made 136 years ago, and dripping with history. I'm still decoding some of the many proof and armoury marks on it but it seems it spent most of it's early life in India, before heading to Nepal where it sat until a few years ago.

I plan to shoot it eventually, but new ammo is not available to buy and home loading for it is a lot more complex than for modern calibres. Fun though - just another technically challenging aspect of ownership to go along with the engineering, history and smokey fun of shooting it.

Today, I have been mostly humming "Men of Harlech" and quoting Rudyard Kipling....

"When 'arf of your bullets fly wide in the ditch
don't call your Martini a cross-eyed old bitch
she's human as you are, so treat her as sich
and she'll fight for the young British Soldier"


 
Posted : 12/04/2022 10:55 pm
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I like.


 
Posted : 12/04/2022 11:02 pm
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So does it load a single round in the top through that port (or what ever the right term is, I know f/a about guns!).
And will you be having tiffin, that's the big question 🙂


 
Posted : 12/04/2022 11:26 pm
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Somewhat disappointed that the reference to the Khyber didnt refer to the hand crafted copies made in that area. Although I guess it could be true unwittingly.


 
Posted : 12/04/2022 11:32 pm
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@bullet

I know f/a about guns!

Possibly not the best username, in the circumstances 😁


 
Posted : 12/04/2022 11:41 pm
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That only dawned on me after I posted 🙂


 
Posted : 12/04/2022 11:54 pm
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fascinating. it is amazing to think how that has in good condition for so many years.

my neighbour recently got hold of a Lee Enfield No 5 mk1. he’d been looking for one for a long time as it was the rifle used by his grandfather in indonesia. next time i see him i’ll ask if he’s managed to trace any of its history.

talking or which, is there a website you used for deciphering the armoury marks?


 
Posted : 12/04/2022 11:58 pm
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How much does it weigh? I don’t imagine it’s much fun to carry!


 
Posted : 13/04/2022 6:03 am
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So does it load a single round in the top through that port (or what ever the right term is, I know f/a about guns!).

You know more than you think, that's pretty much how it works. The underlever is opened which lowers the breech block exposing the chamber and a round is placed in. Close the lever and fire. Opening it again ejects the empty case. Technically it is a falling block action

Somewhat disappointed that the reference to the Khyber didnt refer to the hand crafted copies made in that area. Although I guess it could be true unwittingly.

It was more a reference to a rubbish 'Carry On' film! There are Khyber pass hand made copies of the Martini around. They are of varying quality and some are not safe to fire. They are interesting in their own right, but I wanted a genuine British made rifle, with genuine proof marks that was going to be safe to shoot. There are also 'Gahendra' Nepalese rifles based on the Martini which are craftsmen made and very good quality.

my neighbour recently got hold of a Lee Enfield No 5 mk1.

The 'Jungle carbine' nice. I have a No4.

talking or which, is there a website you used for deciphering the armoury marks?

I got a lot of help on the British Militaria  Forums. There are loads of others though.


 
Posted : 13/04/2022 6:24 am
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How much does it weigh? I don’t imagine it’s much fun to carry!

Not sure, I'm guessing around 9 pounds? Not as heavy as the SLR I lugged around for miles as a young squaddie. And these days, I will only have to carry it from the boot of my car to the firing point on the range. I can just about manage that!


 
Posted : 13/04/2022 6:29 am
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Nice

At cadets we obviously had the lee Enfield 303 but we had 2x of these.

As I was only a small lad I preferred them as they're lighter


 
Posted : 13/04/2022 7:13 am
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Hunting tigers?


 
Posted : 13/04/2022 7:15 am
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What calibre/chambering is it? There’s a well-known RFD near me that specialises in historical components (or did when I was in there a couple of decades ago).

First rifle I ever fired was a BSA Martini falling block in .22lr. The club also had a Vickers Falling Block , and a boatload of Lee Enfield no8 conversions.


 
Posted : 13/04/2022 7:18 am
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At cadets we obviously had the lee Enfield 303 but we had 2x of these.

As I was only a small lad I preferred them as they’re lighter

I suspect the rifles you had in cadets were BSA Martini target rifles, probably model 15s.  We had those in cadets too, though they share the same falling block action, the BSA fires the .22 rimfire, the Martini Henry fires a mahoosive 577-450 round.  It was based on the early .577 Snider round but necked down to accept a .45" calibre bullet. It was the first widely used 'bottleneck' round which allows a smaller, higher velocity bullet but maintaining a large capacity case for a bigger propellant charge. It uses black powder though, not modern smokeless powder, so it smokes like Dot Cotton when you fire it.  The rounds are physically massive, they dwarf a .303 or 7.62mm round.

What calibre/chambering is it? There’s a well-known RFD near me that specialises in historical components (or did when I was in there a couple of decades ago).

First rifle I ever fired was a BSA Martini falling block in .22lr. The club also had a Vickers Falling Block , and a boatload of Lee Enfield no8 conversions.

I was replying to Duncallum so missed this, think I've answered your calibre question though.


 
Posted : 13/04/2022 7:29 am
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Martini-Henry VS. British 303 VS. 22... could you imagine getting shot by  this thing? Wow. : r/battlefield_one

Henri Martini, a .303 and a .22 (left to right) to illustrate @blokeuptheroad's point


 
Posted : 13/04/2022 7:39 am
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@nickc that's the badger! Thanks.  Note the paper patched bullet.  I will be casting my own and learning how to paper patch them,  A bloke in a shed in Blackpool who makes custom bullet moulds is currently making one for me.  The bullet weighs 480 grains (7000 grains in a pound).  For comparison, a typical .22 bullet weighs 40gr.


 
Posted : 13/04/2022 7:44 am
 Drac
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That’s really nice.


 
Posted : 13/04/2022 7:45 am
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Not entirely sure about the calibre, are you saying it's chambered for .45 but the case is .577?

Basically trying to ascertain whether it's an obsolete calibre or Section 1. But it looks like that's been amended again so it may make no difference.

Anyway, enjoy, that's a proper piece of history.

A bloke in a shed in Blackpool who makes custom bullet moulds is currently making one for me.

Does he do moulds for air pellets?


 
Posted : 13/04/2022 7:46 am
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Wow, that’s quite a round! Satisfy my inner geek with some loading specs please? Bullet weight, powder weight and muzzle velocity?


 
Posted : 13/04/2022 7:50 am
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That's going to kick a fair bit when you shoot it! (Or is the black powder a lot less powerful so it's not quite as bad as it looks?)

Forgotten Weapons has quite a few videos on them, for anyone unfamiliar with the YouTube channel it's an American guy geeking out about different guns. https://www.youtube.com/results?search_query=forgotten+weapons+martini


 
Posted : 13/04/2022 7:50 am
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Not entirely sure about the calibre, are you saying it’s chambered for .45 but the case is .577?

Basically trying to ascertain whether it’s an obsolete calibre or Section 1. But it looks like that’s been amended again so it may make no difference.

Anyway, enjoy, that’s a proper piece of history.

Yep bang on.  Parallel sided .577 (nominal) case, necked down to .45.  This is classed as a section 58 obsolete calibre so can be owned as an 'antique or curio' without a licence if you just want to hang it on the wall.  If you plan to shoot it, it becomes section 1 and has to be entered on your FAC.  An additional hoop is you need an explosives licence for the black powder, which (bizarrely) you don't for smokeless powders.


 
Posted : 13/04/2022 7:51 am
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Black powder is a lot more polite in terms of recoil, but I suspect it’ll still give a bit of a nudge!


 
Posted : 13/04/2022 7:54 am
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Wow, that’s quite a round! Satisfy my inner geek with some loading specs please? Bullet weight, powder weight and muzzle velocity?

Service load. 480 grain round nosed paper patched bullet.  85 grains of medium (FFG) black powder.  Approximately 1300 feet per second.  Relatively slow by modern standards, but a much heavier bullet.  Recoil is 'stout', but not unbearable - more of a sustained push than a sharp jab.


 
Posted : 13/04/2022 7:54 am
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Thats a lovely piece of history and engineering, though I appreciate it's not everyone's cup of tea.


 
Posted : 13/04/2022 7:57 am
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Off to play with a ballistics calc! 1300 is good going for that bullet size, so I’ll be interested to see what it’ll do down range. Don’t suppose you know the bc for the service bullet?


 
Posted : 13/04/2022 8:00 am
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Does he do moulds for air pellets?

They certainly used to years ago.  It was a father & son engineering set up, I think the Father who set up the company has passed on and the son taken over.  He seems to specialise in moulds for muzzle loaders and early breech loaders like mine now.  I don't know if they still do pellet moulds.  LEM moulds ltd.  A bit old school, doesn't have a website but I have an email address I can pm if you want?


 
Posted : 13/04/2022 8:05 am
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Off to play with a ballistics calc! 1300 is good going for that bullet size, so I’ll be interested to see what it’ll do down range. Don’t suppose you know the bc for the service bullet?

Sorry I don't.  Because it's not going to a be a precision target rifle or fired at very long range* the ballistic coefficient is a bit moot!  All I know is it will make big ragged holes in a 100m target and hopefully group within a fist sized group at that range.

*claimed effective range for single aimed shots was 400 yards.  The sights I think have settings up to 1200 or 1300 yards.  Soldiers were taught how to do harassing volley fire at up to 1800 yards.


 
Posted : 13/04/2022 8:12 am
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The 19th century was a fascinating time. The introduction of brass cartridges, smokeless powder, the first machine guns and the first automatic pistols.

Like many British bits of kit the Martini Henry arguably stayed in service too long but it was effective and available in large numbers.


 
Posted : 13/04/2022 8:13 am
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I thought I’d share this in case it’s of interest and because I’m quite chuffed about it! If you really don’t like guns could I politely ask that you bite your lip and start another thread about it, rather than pissing on my cornflakes on this one!

I'm not a fan of guns per se, but yours is fascinating. Seeing a 136 year old piece of iron and wood in working condition like that is quite something, congrats on your find!


 
Posted : 13/04/2022 8:14 am
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I’m not a fan of guns per se, but yours is fascinating. Seeing a 136 year old piece of iron and wood in working condition like that is quite something, congrats on your find!

Thanks. That's why I posted - hoping that the history and engineering aspects might be of some interest, even to people who aren't fans of shooting.


 
Posted : 13/04/2022 8:19 am
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Like many British bits of kit the Martini Henry arguably stayed in service too long but it was effective and available in large numbers.

Only 47 years.  Compare that to the various versions of the Lee Enfield which (if you include the L42 sniper rifle) were in service for nearly 90 years!


 
Posted : 13/04/2022 8:25 am
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I am damn sure that, assuming you have you S1 FAC, there are historic shooting classes that you could play with.
I would be going elsewhere for more expert advice . Not that some comments are wrong. That bloke up the road has it for example but you'll get a more focused set of replies. Even Pigeon Watch may help.
The Vintage guns website may be fun to check our Diggory has some interesting articles.


 
Posted : 13/04/2022 8:30 am
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 the first machine guns

"Whatever happens, we have got, the maxim gun, and they have not".

Read a fascinating article recently about the depiction of the British Army abroad in engravings for newspapers and oil paintings (all swords, dying horses and heroic mustaches) verses the reality; turning the handle on a Maxim...More history I think we've yet to really come to terms with.


 
Posted : 13/04/2022 8:33 am
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I would be going elsewhere for more expert advice .

I do have an FAC and have been shooting for 45 years. I am posting on here purely out of interest, not for expert advice. I am aware of the classic matches held at Bisley and elsewhere and am fully plugged in to the Martini Henry society, the Historical Breech loading Small Arms Society and a dozen other expert resources.


 
Posted : 13/04/2022 8:35 am
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were in service for nearly 90 years!

I don't know if that says more about the original design of the gun, or the cheapness of the Army


 
Posted : 13/04/2022 8:35 am
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Reminds me of my great uncle who was in the army in India just prior to WW1. There was a letter from him kicking around which was interesting. Mentioned trouble with the natives. The end of empire in sight.

Like 2 of his 3 brothers he didn't see 1919.


 
Posted : 13/04/2022 8:43 am
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its history

Probably just popping off a few of the natives. Bally good show, what?


 
Posted : 13/04/2022 8:45 am
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Excellent purchase, love it! Have always fancied a Brown Bess myself. Enjoy watching British Muzzle Loaders.


 
Posted : 13/04/2022 8:54 am
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They don’t like it up ‘em! 😂

Have you got Neil Aspinshaws book yet?


 
Posted : 13/04/2022 9:07 am
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Have you got Neil Aspinshaws book yet?

No, it's a bit steep at nearly £50 and I'm all spent out on old bundooks and reloading paraphernalia!  But, it's my Birthday in a few weeks so Mrs Bloke might be getting a nudge in that direction.  Neil is very knowledgeable and his book gets great reviews.  He runs the Martini Henry Society website and facebook page and is a good source of accoutrements and spare parts.


 
Posted : 13/04/2022 9:13 am
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Sorry I don’t. Because it’s not going to a be a precision target rifle or fired at very long range* the ballistic coefficient is a bit moot! All I know is it will make big ragged holes in a 100m target and hopefully group within a fist sized group at that range.

*claimed effective range for single aimed shots was 400 yards. The sights I think have settings up to 1200 or 1300 yards. Soldiers were taught how to do harassing volley fire at up to 1800 yards.

No, not a precision beast by any modern standards. Closest I can find is a 480grain 450 nitro dangerous game bullet by Hornady, Although that's copper jacketed, but we can sort of get a rough idea (BC is .285) .

Anyhoo, assuming a 100 yard zero, your 1300 fps gives a bullet drop at 400 yards of about 10 feet. The sight correction at 1200 yards is quite a ramp. Drop at 1200 yards is well over 100 feet! No wonder it was a case of "Wait 'til you see the whites of their eyes!"


 
Posted : 13/04/2022 9:23 am
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Anyhoo, assuming a 100 yard zero, your 1300 fps gives a bullet drop at 400 yards of about 10 feet. The sight correction at 1200 yards is quite a ramp. Drop at 1200 yards is well over 100 feet! No wonder it was a case of “Wait ’til you see the whites of their eyes!”

This is the rear sight.  From 100-400 yards it is used with the leaf down.  With the leaf up the sliding v notch goes up to 1200 yards.  There is then an additional V notch on the top which is I think for 1800 yards!  There are diagrams in old Victorian musketry manuals showing how harassing fire at that range could engage enemy out of line of sight - behind a hill or whatever because of the steep looping trajectory.  The 1200 yard sight setting has your cheek well off the butt stock and the muzzle pointing decidedly upwards!


 
Posted : 13/04/2022 9:46 am
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Fantastic stuff. That sight is a brilliant bit of design. The cadet armoury in my day was filled with Lee Enfields with a similar ramp sight. I never actually used one, as the target versions we used in competitions were retrofitted with Parker Hale Diopters. Competitions in those days were at 200 yards then 500 yards. I seem to remember adding something like 22 clicks as we moved to the 500 firing point.

The calc shows the round delivered 140 ft lb energy at 400 yards. Certainly lethal at that range, but at 1800 yards? The calculator suggests they are still delivering 45 ft lb. You wouldn't want one of those dropping in!


 
Posted : 13/04/2022 10:09 am
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The calc shows the round delivered 140 ft lb energy at 400 yards

Are you sure that isn't 1400 ft/lbs? I have it 1802 ft/lbs muzzle energy, I'd be surprised if it's dropped that much at 400 yards.


 
Posted : 13/04/2022 10:15 am
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I don't think there's any chance you are not already aware of this channel on YouTube, but just in case you are not, this was a recent interesting one on a prototype for a magazine for a Martini Henry (also shows him firing it right at the beginning if anyone is interested in what the recoil looks like - though no idea if it is a standard loading or not);


 
Posted : 13/04/2022 10:19 am
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I have an used cartridge at home. It was machined from solid and the neck had split. From memory it uses small rifle primers. I dont suppose lapua makes them lol. The old boy on the next lane was shooting it and let me have the old brass


 
Posted : 13/04/2022 10:20 am
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Slight diversion on the volley sight. I have a 1907 smelly which has a volley sight. I presume the purpose of these would be to have a few of them firing at once to pepper a particular area, in order to keep peoples heads down, since ‘aiming’ would be something of a waste of time?


 
Posted : 13/04/2022 10:38 am
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Exactly, volleys were the poor man's machine gun, beating an area with fire. If done at long range the rounds tend to drop from above making it harder to take cover.


 
Posted : 13/04/2022 10:45 am
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@timmys I had seen it, that's a great video!  I've been lucky enough to visit the National Firearms Collection at Leeds a few times and in its previous incarnations as the Pattern Room at RSAF Enfield (where my MH was made) and RSAF Nottingham.  It's probably one of the foremost collections in the world, sadly not open to the public, but I used to be able to blag an invite!  I suspect he is using reduced power ammo in that video as it's an indoor range.

I have an used cartridge at home. It was machined from solid and the neck had split. From memory it uses small rifle primers. I dont suppose lapua makes them lol. The old boy on the next lane was shooting it and let me have the old brass

No, Lapua don't make them! Nor any of the big manufacturers.  Finding usable brass is the biggest obstacle to keeping these old guns shooting.  The very first cases were made of brass foil wrapped around a wooden mandrel.  Drawn brass cases (similar to modern) came a few years later.  Original drawn brass cases are rare and often brittle due to age and the use of corrosive primers. For years, what you describe was the only option, turned on a lathe from brass bar stock.  This is not ideal as they don't expand to form a gas seal like drawn brass, have a reduced internal capacity and are prone to split on repeated firing.  Things have improved slightly.  New drawn brass is occasionally produced by specialist suppliers like Bertram in Australia, but is horrendously expensive (£7-£10 per case - if you can find it)!  The option most people take now is reformed brass shotgun cases.  24 gauge brass shotgun cases can be had for around £1 a piece and with skill and the right forming dies can be made into 577-450 brass.  With care, it can be reloaded 20 times or more (one fella managed 100 reloads as an experiment).  I have bought a batch of 50 from the US which someone has already reformed.  In future I'll have a go at doing it myself.

Slight diversion on the volley sight. I have a 1907 smelly which has a volley sight. I presume the purpose of these would be to have a few of them firing at once to pepper a particular area, in order to keep peoples heads down, since ‘aiming’ would be something of a waste of time?

That's pretty much how it worked, and I suspect with a full company of infantry it would have been surprisingly effective.  The invention of the machinegun  put paid to volley fire in British doctrine.


 
Posted : 13/04/2022 11:03 am
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Are you sure that isn’t 1400 ft/lbs? I have it 1802 ft/lbs muzzle energy, I’d be surprised if it’s dropped that much at 400 yards.

Whoops, trying to run the figures off a phone app.......complete fail.

Here we go, from shooterscalculator.com

Muzzle energy 1802.

400 yds 885 ft lb drop 177 inches.
1800 yds 273ft lb. drop 8351 inches.

The round goes transonic at 116 yds.


 
Posted : 13/04/2022 11:13 am
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There's more! 9-Hole Reviews also a good channel


 
Posted : 13/04/2022 12:29 pm
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I’ve been after a Martini Henry for absolutely yonks. Ever since watching Zulu as a kid truth be told!

Meant to say earlier, I'm pretty sure some of the actors used bolt action rifles in the films, and secondly looking at the size of the rounds, the fact that many of the Zulus in the films die clutching small wounds with a trickle of blood coming out is probably pretty much as far from the truth as you could get. If you actually hit with a dirty great big soft round like those HM ones, I'd imagine it'd make quite a mess!


 
Posted : 13/04/2022 12:45 pm
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Meant to say earlier, I’m pretty sure some of the actors used bolt action rifles in the films, and secondly looking at the size of the rounds, the fact that many of the Zulus in the films die clutching small wounds with a trickle of blood coming out is probably pretty much as far from the truth as you could get. If you actually hit with a dirty great big soft round like those HM ones, I’d imagine it’d make quite a mess!

I think you are right.  Although I love the film, as with a lot of Holywood output, there are many inaccuracies in it.  Historical, military and technical.  One of the worst IMO is the maligning of Henry Hook VC as a bit of a scoundrel and trouble maker. In reality he was a good soldier.  Apparently his descendants were (understandably) aggrieved at the portrayal.  There's loads of other errors in it, but I take it for what it is, loosely accurate entertainment.


 
Posted : 13/04/2022 1:09 pm
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Beautiful piece of history you have there.
I always wanted an SMLE mk4 , my father was a marksman with one and always said of all the rifles he shot that was his favourite. He would tell me of putting holes in man-shaped targets from 6-800 yards repeatedly.
Despite the rights and wrongs of private gun ownership, most people who have an appreciation of functional mechanical engineering can appreciate the form and function of classic firearms.
I had access to a welded -up MG42 at one point and despite the carnage those things dealt out , by people on the wrong side of history, it would draw attention like no other item of war memorabilia and booty there.


 
Posted : 13/04/2022 1:23 pm
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This STWer approves. Saw a few of those stacked up in the CCF armoury BITD but never had the pleasure (quite possibly .22LR versions).


 
Posted : 13/04/2022 6:52 pm
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doesn’t have a website but I have an email address I can pm if you want?

Yeah that would be good, cheers!


 
Posted : 14/04/2022 1:03 pm
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I’m not a fan of guns per se,

I'm not a gun person either Reggie, but that's a nice piece of history.


 
Posted : 14/04/2022 1:07 pm
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Yeah that would be good, cheers!

Sent a message 👍


 
Posted : 14/04/2022 1:19 pm
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So, because there was a bit of interest in this, I thought I'd give an update as I've been able to collate all the bits needed to produce ammo, and managed to actually make some!  I haven't fired it yet, but am off to the range on Sunday where I will find out if a 136 year old rifle manages to survive a diet of roll-your-own and stay in one piece!

My first step was to procure brass cartridge cases and reloading dies.  As I mentioned earlier in the thread, finding brass is a challenge.  The best option is converting 24 gauge brass shotgun cartridge cases.  This involves a process of trimming, annealing and repeated passes through a forming die.  In future I will have a go at this, but for an easier life initially I bought some ready converted cases.  These are fairly expensive, but with care they can be reloaded many times over.  These came from a small company in the US run by an expat Brit.  There are UK suppliers, but bizarrely it is cheaper to buy from the US.

The die set includes a de-capping and full length resizing die, a case mouth flaring die and bullet seating/crimp die.  Initially I won't be using the full length sizing die.  This is designed to shrink the case back to 'factory specs' after firing.  Because tolerances were a bit looser in the 1880's, Martini chambers vary quite a bit.  After firing, the case will be perfectly fire-formed to fit in my rifle, so no need to size it.  Sizing also work hardens the brass making it brittle over time, reducing its life.  I may need to do a partial 'neck size' to create sufficient neck tension to secure the bullet, but this is not always necessary with black powder cartridges.  The full length sizer will also double as a case forming die in future when I convert shotgun brass.

More to follow....


 
Posted : 24/05/2022 9:44 am
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In future, I will have the additional steps of de-priming and cleaning the brass.  This time though with virgin brass, the first step it to prime the cases.  I have a dedicated priming tool for other calibres, but because the Martini ammo is so massive, the cases won't fit in it. I prime the cases on the reloading press one at a time instead.  There is a small primer holder which is loaded by hand and seats the primer on the down stroke of the press handle.  The converted shotgun cases use pistol primers not rifle primers.


 
Posted : 24/05/2022 9:53 am
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Bullets.  I am trying as far as possible to replicate the original Victorian service round.  I have acquired a mould from a UK custom mould maker which casts a smooth sided, round nosed bullet which weighs approximately 495 grains (32g).  The bullet diameter as cast is .460" but will be paper patched to around .470".

The Henry barrel on the Martini Henry is a quite unusual design.  Although is a nominal .45 calibre at the muzzle, it tapers from the breech and 'swages' the bullet slightly as it travels along the bore.  At the throat of the the rifling at the breech end, the diameter is approx .470" so bullets sized to that produce best accuracy.

I cast using an old saucepan on a camping stove - nothing fancy!  I am initially casting in pure lead, but will later experiment with lead/tin alloys.  This batch of lead came free off freecycle - roof flashing off-cuts.

Paper patching is 1880's technology which was on the evolutionary path to modern copper jacketed bullets. It allows higher velocities with reduced leading compared to non jacketed lead bullets.  Patches are parallelogram shaped and cut from ordinary paper.  They are sized to wrap tightly around the bullet exactly twice.  They are applied wet, the excess at the base is folded into a cavity in the bullet base and left to dry overnight. Image of a finished bullet after patching but before loading into the cartridge case.


 
Posted : 24/05/2022 10:12 am
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Fascinating stuff @blokeuptheroad. thanks for sharing the photos.


 
Posted : 24/05/2022 10:27 am
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The next stage is charging the cases with powder.  I am using a Polish made, medium grade (FFg) black powder optimised for longer rifle barrels.  The original service load was 85 grains.  I have dropped to 80 grains out of caution initially to see how that goes.

Although I have an automated hopper filled powder scale/dispenser I didn't use it this time. Black powder is far more sensitive to accidental ignition from static discharge than modern smokeless powders.  Use in my auto dispenser is not recommended. I had the minimum amount of powder out at once and scooped it onto the scale.  Slower but safer!


 
Posted : 24/05/2022 10:28 am
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seriously cool!


 
Posted : 24/05/2022 10:32 am
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👍 Thanks for posting,a whole world I knew very little about. 🙂


 
Posted : 24/05/2022 10:43 am
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The original round has a complicated arrangement of internal components.  I am trying to replicate this.

Firstly, a small wad of cotton wool is placed over the powder charge.  This serves a number of purposes.  It ensures the powder, which doesn't completely fill the empty space in the case, is kept in place over the primer flash hole for reliable ignition.  Secondly, it avoids an air pocket which can cause unpredictable pressure issues with black powder filled cartridges.  Thirdly, it prevents the subsequent components from falling into the body of the case.

Next a round waxed cardboard wad is placed over the cotton wool. I make these from milk cartons using a 12mm punch.  Then a wax wad is 'cookie cut' with the mouth of the case.  I make this from 50:50 beeswax and olive oil.  My wife keeps bees, which is handy!  This mix is melted into a pan and hardens when cooled.  The purpose is to lubricate the bore and soften the black powder fouling so it it is more easily removed by the next bullet.  Without it, the fouling would harden and fill the rifling grooves destroying accuracy after a few rounds.  Next I add two more card wads.  This prevents wax sticking to the base of the bullet, altering its weight and thus causing accuracy to be degraded.


 
Posted : 24/05/2022 10:47 am
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Next stage is seating the bullet to the correct depth in the case using the bullet seating die in the reloading press.

Complete rounds!


 
Posted : 24/05/2022 10:51 am
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As an additional step, I decided to have a go at making replica Victorian packaging, using a little plywood jig and images nicked off t'interweb,  I am quite chuffed with the results.

j.

.


 
Posted : 24/05/2022 10:56 am
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Needs "like" button!!


 
Posted : 24/05/2022 11:54 am
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Have to admit I read that as 'Carrie on up the Khyber. Old gun content.'


 
Posted : 24/05/2022 11:57 am
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I'm outraged that no-one is outraged by this thread yet...

...now where's Kryton when you need him! 🤣🤣🤣


 
Posted : 24/05/2022 11:57 am
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I’m outraged that no-one is outraged by this thread yet…

You and me both! And pleasantly surprised.


 
Posted : 24/05/2022 12:00 pm
 Bazz
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Looking forward to seeing and hearing about the results from the range on Sunday.


 
Posted : 24/05/2022 12:05 pm
 Olly
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i ended up watching a video on youtube a week or so back, where a "gunsmith" was showing the correct process for reboring a gun to a different calibre.

He had this old old smoothbore rifle, that looked to me like it should have been a treasured heirloom, and had it chucked up in this lathe to machine out the breach and barrel to take modern .45 rounds. He also modfied the block and pin to be able to fire centre fire as i think this old thing was rimfire.

Just struck me as weird to take this piece of history and muck it about so severely just to be able to play with it.

or maybe its weird to expect it to sit on a shelf and gather dust. who knows.


 
Posted : 24/05/2022 12:20 pm
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@Bazz, I will post a range report

@Olly, historical vandalism in my eyes. There is nearly always a way to get old guns shooting with custom made ammo without altering them. If there isn't, there are plenty of modern guns or replicas of older ones which use more commonly available ammo.


 
Posted : 24/05/2022 12:28 pm
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@olly, I hope he had it proofed again after his "conversion". And that he was chambering it for .45 black powder. Smokeless powder can generate much higher pressures. Definitely vandalism.

Back in the 70s lots of SMLEs were converted to .410 shotguns. I've got less of a problem with that, there were loads of knackered old SMLEs available and it was going from a high pressure military round to a lower pressure shotgun shell.


 
Posted : 24/05/2022 1:06 pm
 Olly
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357, not .45, apparently, but whatever


 
Posted : 24/05/2022 1:12 pm
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Seriously cool thread!


 
Posted : 24/05/2022 1:14 pm
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👍 Thanks for posting,a whole world I knew very little about. 🙂

Definitely this - old weapons of any description fascinate me, but never seen the bullet making process in such detail.


 
Posted : 24/05/2022 2:05 pm
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Definitely this – old weapons of any description fascinate me, but never seen the bullet making process in such detail.

It's a bit of a geeky, nerdy hobby! Especially the home loading side of things.  So I am a little surprised (but pleased) that a few people have found it interesting.


 
Posted : 24/05/2022 2:21 pm
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