Wrong gear combinat...
 

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[Closed] Wrong gear combination results in broken carbon frame 🙁

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I can see now why the shop are not interested in doing anything. The Argon warranty only applies if the bike is built by an Argon dealer.

Yes, and this topic is a perfect example of why.

Of course a warranty is on top of your statutory rights - if the frame failed because of a manufacturing defect you'd be covered. But it didn't - it failed because of an error by the person who built it. So unfortunately it's entirely your fault and the manufacturer is under no obligation to do anything.

If they're nice, though, and you are completely honest with the they might help out with a reduced price on a replacement frame or something.


 
Posted : 27/05/2013 8:25 pm
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If I had known that the manufacturers warranty was null and void if I built the bike myself when I bought the frame then I would have either asked the shop to build the bike or I would have looked at another brand of frame. Otherwise, you have no come back what so ever if the frame fails due to a manufacturing defect. That is very poor


 
Posted : 27/05/2013 8:39 pm
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I'm not an expert on carbon road frames, but it's far from unusual for manufacturers to require a dealer to build the bike to activate the warranty.


 
Posted : 27/05/2013 8:43 pm
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[quote=flanagaj ] you have no come back what so ever if the frame fails due to a manufacturing defect. That is very poor
Not so. A warranty would still cover a manufacturing defect. It just wouldn't cover breakage caused by poor user setup.


 
Posted : 27/05/2013 8:43 pm
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Micheal mcc - unless he has a triple then big front big back is on a double is not a no no - even more so if he is on a compact

There was a rider in the Giro TT stage the other day riding in big to big - commentator mentioned it. Surely if the pros do it....


 
Posted : 27/05/2013 8:48 pm
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Never had an issue with big to big. It's just 1x10 (x2). I'm with the OP on the frame warranty self-build issue though - A manufacturing defect is just that, regardless of who builds the bike. And talking of which, a very well-respected bike dealer in London conducted a £320 full service rebuild on a club mate's nice bike, and 25 miles into today's club ride the crank fell off! Fortunately it's Octalink, and I refixed it, but really!

OP, I'd get the frame fixed, and if the chain really was too short, chalk it up to experience, I'm afraid.


 
Posted : 27/05/2013 9:23 pm
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When did big/big and small/small become OK then? It's ingrained into my remaining neuron not to....


 
Posted : 27/05/2013 10:11 pm
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When did big/big and small/small become OK then? It's ingrained into my remaining neuron not to....

It has never not been ok.

http://sheldonbrown.com/derailer-adjustment.html#chain

Shimano say big to big with two spare links.


 
Posted : 27/05/2013 10:19 pm
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Still use big-big on occasions, for short spells where going onto the small and shifting on the back just doesn't seem worth it if I'm going to shifting back any time soon.

Don't think I've ever used small-small.


 
Posted : 27/05/2013 10:19 pm
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When did big/big and small/small become OK then?

When compacts became popular. Never used small/small, but big/big and a trimming FD is fine.


 
Posted : 27/05/2013 10:25 pm
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I'm lost now, Glupton, your link seems to disagree with you

If the chain is too short, it will be at risk for jamming and possibly ruining the rear derailer if you accidentally shift into the large-large combination. Never run with a chain that is too short, except in an emergency.

If the chain is too long, it will hang slack in the small-small combinations. You should never use those combinations anyway,


 
Posted : 27/05/2013 10:32 pm
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I'm with the OP on the frame warranty self-build issue though - A manufacturing defect is just that, regardless of who builds the bike

most components/frames have it, Its to stop people fitting parts incorrectly or ones that are unsuitable. If the parts broke through their intended use then no problems.

If they didn't carbon road frames would weight a tonne to be prepared for people fitting Rockshox Boxxers to handle a few pot holes on the route to work.


 
Posted : 28/05/2013 6:43 am
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George's Link to Sheldon is about set up not use. It's always been wise to set up a chain to cope with big/big - just in case. However, using the extremes has 'always' been frowned on as it puts the chain through a big zig and accelerates wear. How has that changed by using a 34/50?

This doesn't make sense. Using the extremes is usually a sign of someone with zero mechanical sympathy and/or a novice.


 
Posted : 28/05/2013 7:46 am
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How has that changed by using a 34/50

Because compacts replaced triples, and the chainrings could interfere with the chain more on a triple. A compact is really a 1x10 with a bail out. Hence the small 34T combined with angle to small/small means it is a no-no as it may interfere with the outer chainring. On the big ring, the flexibility of modern chains, ramping and trimming of the FD mean that all 10 gears are available on a 50T.


 
Posted : 28/05/2013 8:00 am
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ever tried doing the compact shuffle on a 20% gradiant ? - that is dropping to 34 and trying to get the chain down the block quick enough that your legs dont propel you into a wheelie.

Different if your recreationally riding mind you...... lets be honest - its just like having 1 x 10 twice..... a triple i can buy it creates a big angle..... but on a double the difference is miniscule.

compacts are terrible devices anyway. When i build my own bike instead of using jaynes handmedowns itll have 53:39 on it.


 
Posted : 28/05/2013 8:00 am
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The smaller rings mean a less acute angle too. I know when I go big/big on mine (53-27) it's quite a sharp angle, whilst the newer Madone I rode at the weekend was far happier (50-28).


 
Posted : 28/05/2013 8:03 am
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A few thoughts.

- To me, the damage looks consistent with a chain that's locked up (due to being too short), then driven the mech into the spokes (as it's twisted) and in turn then compressed/bent the chainstay as the rear wheel has tensioned the chain to the point of failure. The forces involved in this sort of thing are really quite high so the snapped stay is no suprise. I've seen very chunky alu frames bent after this sort of mishap.

- Big/big, small/small isn't advisable, recommended or particularly efficient but I find that riders can get very stupid when tired (and this definitely includes me!) and choose bad gear combos hence why bikes should be set up to able to do big/big without expensive mishap!

- Carbon can be repaired and this damage is most likely not too complex to fix by someone like http://www.carboncyclerepairs.co.uk/index.html

- This is not a warranty claim so don't piss off your LBS by claiming it is. By all means ask about what they can do (which would hopefully include a trade + VAT replacement) but don't expect anything free.


 
Posted : 28/05/2013 8:10 am
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Mmmm ok. This has passed me by.

The triple/double comment above is just a red herring. Extreme combos were avoided regardless of how many chain rings there were/are.

Sorry for my continued scepticism, this just sounds like a change to custom and practice due to the disposable nature of, well, everything <sigh>.


 
Posted : 28/05/2013 8:11 am
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do you have 1 x 10/ 1 x 9 on your mtb .

what positions your ring in .... the middle or outer ?

if its the middle i hope you avoid the bottom three cogs....if its the outer i hope you avoid the top 3 😉


 
Posted : 28/05/2013 8:14 am
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Trail rat. The context is road (2x10 though I run 3x9 on tourers/tandems). All my MTB's still run 3x9. Remember, I [i]am[/i] a Luddite 🙂


 
Posted : 28/05/2013 8:21 am
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I have 1x10 but I still wouldn't deliberately use big ring with the two or three biggest sprockets just because it's not particularly efficient - I'd rather shift to the small chainring then and given how well front chainrings shift now, I don't really see the issue. YMMV of course.

1x10 is ok for me because you get some payback for the lack of extra chainrings.


 
Posted : 28/05/2013 8:21 am
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Somebody quoted Sheldon Brown up there ^

I'll see you and raise you....

http://www.sheldonbrown.com/gears.html

"Try to avoid the gears that make the chain cross over at an extreme angle. These "criss-cross" gears are bad for the chain and sprockets. Especially bad is to combine the inside (small) front sprocket with the outside (small) rear sprocket. This noisy, inefficient gear causes the chain to wear out prematurely".


 
Posted : 28/05/2013 8:25 am
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ok so doing the sums

if im approaching the big end of the block in the 50 and drop down to my 34, i then need to drop 6 gears at the back to get the same gear at the same time or i end up being spat out the back on the climb....or spinning like an absolute loon - ive yet to do a race though where ive needed the 34.

the 34:12 is a non issue .... i tend to find im going down a steep hill on the otherside of a steep climb (if its made me drop to a 34 its steep) and ill shift everything while recovering.

if we werent supposed to use 50:25 then why does the front shifter have a trim to allow us to 😉 YMMV but your bike should not explode into shards of carbon like this because you used 50:25 or even 50:28 (with appropriate mech)


 
Posted : 28/05/2013 8:43 am
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if im approaching the big end of the block in the 50 and drop down to my 34, i then need to drop 6 gears at the back at the same time or i end up being spat out the back on the climb....or spinning like an absolute loon.

There is a point at which the change can be a faff, but looking ahead, up the road can help, as can looking at the gears others are riding.

They're your tools, and you know what folk say about blaming them.


 
Posted : 28/05/2013 8:46 am
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I haven't got a gear table to hand but I just don't find that - I usually reach about 4th from the biggest at the back then shift to the 34 on the next change down and up maybe a couple? Three possibly? certainly not 6!

FWIW, surely you're not racing on a 34/50 compact? I'd want closer ratios if I was racing a compact (50).


 
Posted : 28/05/2013 8:46 am
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or do you mean that you're effectively racing on a 1x (because you only ever use the 50)?


 
Posted : 28/05/2013 8:50 am
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but your bike should not explode into shards of carbon like this because you used 50:25 or even 50:28 (with appropriate mech)

Sorry Trail Rat, that did make me smile considering the context of the thread 🙂

Enough, I understand your point about running up and down the block to get the same gear (or presumably the next one up/down) but I don't do that or get spat anywhere as I don't race. I preempt a bit more like Clubber, that's probably why it isn't an issue for me.

It's a strange contradiction, transmissions are supposed now to be much less 'sturdy' than days of yore with 10 and 11 speeds and skinny chains and yet we now advocate using them less sympathetically.


 
Posted : 28/05/2013 8:54 am
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It's a strange contradiction, transmissions are supposed now to be much less 'sturdy' than days of yore

Yeah but that's a myth IMO...


 
Posted : 28/05/2013 8:56 am
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Wah! Two myths busted in one day. Nooooooo........


 
Posted : 28/05/2013 8:58 am
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thats depends wether your looking for the same gear or a gear near what you had and are comfortable with.

my gear tables says its at least 5 gears down the block - maybe 6 depending on what jumps i have , i dont remember when i drop to 34 to get the same.

yep i effectively race 1 x 10 as the compact is the work of the devil. the 34 just feels so labouring - and thats from a spinner.....I have a compact as i dont race much at all on the road and use the hand me downs from the mrs' racing bike - she needs a compact.

I have 53:39 on my good TT bike ;)- its also going to be 1x10 shortly..... no need for the inner ring on that at all.


 
Posted : 28/05/2013 9:01 am
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So what's happening to the OP, I'm not bothered about the arguments about what gears you can can't run, if you have two on the front and then on the back then you can run any combination.

But if I am correct is this a case of the OP buying a frame, putting too short a chain on it, not setting the B tension screw properly, riding it, chain running tight, mech catching cassette, locking wheel, which then transmits force to frame under load and crushes the driveside chainstay?
but shop wont warranty as it's not a manufacturing defect?
OP then wants to reverse the story and say frame broke causing damage.

The OP isnt that well known cyclist Emma Way is it?


 
Posted : 28/05/2013 9:22 am
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Oh and I suppose it's the LBS's fault also


 
Posted : 28/05/2013 9:24 am
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I think people are arguing at cross purposes - big-big isn't good practice, but the bike should be set up to use it.

Using big-big and small-small isn't a great idea* because it means the chainline is far from straight (so the chain rubs on mechs, efficiency is less, etc), and those ratios aren't usually much use anyway.

However, every bike should be built so that big-big can be used because, if the chain is too short, the consequences can be very expensive.

*On recumbents with a much longer chain run, it's not an issue.


 
Posted : 28/05/2013 9:51 am
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I suppose the mech jamming and locking the rear wheel translated in to sudden rather high torque loading of the rear end of the bike...

I have had a similar thing happen to me on an aluminium road frame, simply coasting downhill so just soft pedaling to change gear, then just the loading created by a rear wheel eating a mecha at ~40mph and locking up - knackered the wheel, spangled the mech and bent the replacable hanger, but the frame itself was fine so like you say a ~£20 hanger and all was well again...

Perhaps a Carbon frame would not have survived this, perhaps the lack of a sacrifical mech hanger did make the situation worse for the OP? hard to really estimate...

It's not so much an issue of frame-snapping ultra-torque applied at the pedals as some of you seem to think, but forwards inertia of bike + rider(~100kg @ ~20+ mph?) very suddenly being converted to rear wheel/triangle mangling, laterally applied torque @ ~90degrees to the direction of travel...

I'd give some serious thought to doing the repair, apparently you have no warrantee anyway so what is there to lose? It would be a handy learning exercise IMO.
But take a good look at all the other tubes in case there is other, un-revealed damage to the frame. Especially the other 3 stays and perhaps at the Downtube/BB junction, there might be more repairs required than just the obvious snapped stay...


 
Posted : 28/05/2013 9:55 am
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bencooper - Member
I think people are arguing at cross purposes - big-big isn't good practice, but the bike should be set up to use it.

Using big-big and small-small isn't a great idea* because it means the chainline is far from straight (so the chain rubs on mechs, efficiency is less, etc), and those ratios aren't usually much use anyway.

However, every bike should be built so that big-big can be used because, if the chain is too short, the consequences can be very expensive.

*On recumbents with a much longer chain run, it's not an issue.

100% my view. BTW when does a civilised discussion become an argument? 😉


 
Posted : 28/05/2013 10:10 am
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When the first insult it thrown.

You muppet!


 
Posted : 28/05/2013 10:20 am
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[img] [/img]


 
Posted : 28/05/2013 10:23 am
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.....

It's time to play the music
It's time to light the lights
It's time to meet the Muppets on the Muppet Show tonight

It's time to put on make up
It's time to dress up right
It's time to raise the curtain on the Muppet Show tonight

🙂


 
Posted : 28/05/2013 10:24 am
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I don't think the OPs gear selection matters much at all TBH.

Like he said, he was at the bottom of a hill, just starting to climb, flicked a gear and the failure occurred, I assume therefore he was carrying a bit of speed (inertia) from the preceding flat or descent?

people think in rather linear terms when it comes to bikes as structures, but they are anything but linear, I bet the rear wheel suddenly locking threw the OP forwards/over the bars(?) that's because his body and most of the bike had inertia, the rear wheel being locked had the effect of arresting that rather rapidly.

almost all of that energy was converted into tension/torque applied about the rear axle, the rear wheel in effect becomes a fixed lever, the application of all this loading is offset to one side (Drive) so a proportion of it is translated as if a lateral force were being applied to the wheel (had the drive-side end of the QR jumped out a little in the dropout when you took it out OP?).

So you get a pretty significant tensile loading of the stay (not compression) combined with a high torsional load, you're pulling and twisting it using your body's entire mass and forward speed all at the same time.

The effect on the frame was a bit like trying to land a 6ft double and casing the landing sideways, except on a composite road bike, so funnily enough the stay snapped...


 
Posted : 28/05/2013 10:39 am
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Can you give me that in English now please?


 
Posted : 28/05/2013 1:28 pm
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glupton1976 - Member
Can you give me that in English now please?


user error.


 
Posted : 28/05/2013 1:29 pm
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people think in rather linear terms when it comes to bikes as structures, but they are anything but linear, I bet the rear wheel suddenly locking threw the OP forwards/over the bars(?) that's because his body and most of the bike had inertia, the rear wheel being locked had the effect of arresting that rather rapidly.

Wrong.
Oddly enough I've never gone over the bars locking up the back wheel.


 
Posted : 28/05/2013 1:57 pm
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Oddly enough I run a very short chain on one road bike and if I attempt through stupidity to put it in the big rings front and back it just wont go.
Fact is with a short chain there is no way the mech can touch the cassette, its stretches it [mech] out horizontally away from the cassette, I could take some pictures to show but cant be arzzed
However a to long chain and the jockey wheel can touch the cassette and wow betide you if you go little rings front and back.
Now just suppose the chainstay snapped first, worth considering IMHO


 
Posted : 28/05/2013 2:41 pm
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I appreciate on a stand with no momentum behind it it wont go

now go repeat your fact while climbing a hill with momentum

come back with your new answer.


 
Posted : 28/05/2013 2:44 pm
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Nope still wont go


 
Posted : 28/05/2013 3:07 pm
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dales rider, you are simply wrong.

it is a problem that is prevented by using the B screw on the Shimano Mechs.
if the chainstay broke first the rider would have felt the frame feel odd but nothing catastrophic as described.

But the OP has already stated that the frame did not break first.
Or you could just re-read the title of the thread.


 
Posted : 28/05/2013 3:10 pm
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Sancho - Member

dales rider, you are simply wrong.

Ooops am I must pop and tell my bikes that, oh and I guess OP was watching carefully when it failed but hey ho not my bike and not my problem.
As for how the B screw can alter chain length well I've a lot to learn, in fact I'll go put some links back in my mates chain and tell him you cant stop the jockey wheel touching your cassette because your b screw is turned to the max, you'll just have to put up with it.


 
Posted : 28/05/2013 3:35 pm
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I am simply trying to advise that the jockey wheels will contact the cassette when the b screw is not adjusted properly.
It's why the screw is there.
The B screw doesn't alter chain length ( you do that by adding/removing links) it alters the position of the mech, which when you run either a short chain or a larger tooth cassette you adjust to keep the distance of the jockey wheel away from the cassette, if it is not adjusted properly then the jockey wheel will come in to contact with the cassette, it may not happen on your bikes, but I have seen it on many occasions.

But as the OP has described how it all happened then he didnt need to be watching what happened, as I said a frame failure would not have caused all the damage that was described, as I have seen frames fail on chain stays seat stays the frame would have felt wobbly, or soft, but not locking up wheels etc.

If you want to pop in to my shop (crosstrax) I can demonstrate to you how the b screw can help avoid this issue.


 
Posted : 28/05/2013 3:43 pm
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Sancho you misunderstand yourself, but with your limited experience I forgive you. Unlikeley to pop in your shop for a screwing course but I will pop in one day and maybe teach you something more complicated you may just be able manage.


 
Posted : 28/05/2013 4:07 pm
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Hows life in the ivory arm chair.


 
Posted : 28/05/2013 4:11 pm
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dales rider, you are simply wrong.

it's 'woe betide', not 'wow betide'

HTH


 
Posted : 28/05/2013 4:12 pm
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Dales rider

I totally understand myself and what Im talking about and have a lot of experience, but I dont see how you can't see this, when the short chain runs big to big it pulls the mech forward, the b screw would stop this, pulling it forward doesnt pull it away from the cassette, in the final movement it pulls it back up and in to the cassette, hence the OPs damaged frame and countless mechs trashed, hence the fitment of the B screw.
I just dont understand why you dont see that.
But again youre welcome to discuss it and point it out to me in the shop over a biscuit and tea

Maybe you could teach me about the software for the Management of Nuclear Fuel Rods in Magnox Reactors, (one of my old jobs before I started fixing bikes about 10 years ago. it was fairly complicated, but hey ho. not my problem anymore.


 
Posted : 28/05/2013 4:15 pm
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mickolas - Member

dales rider, you are simply wrong.

it's 'woe betide', not 'wow betide'

HTH

Accept that I'm sh1te at spelling, my grammer school education to blame.


 
Posted : 28/05/2013 4:17 pm
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I see what you did there


 
Posted : 28/05/2013 4:27 pm
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I could but wont turn a post into a personal slagging match, nuff said Sancho and leave it at that.


 
Posted : 28/05/2013 4:35 pm
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dont worry Dales rider, Im just an argumentative toss bag that doesnt take what's said on here personally.


 
Posted : 28/05/2013 4:50 pm
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Sancho - The B screw has nothing to do with it. There is no B screw on campag chorus 11.

As to what actually happened, I have no idea. As explained, I shifted up the block, bike skids / transmission locked solid due to rear mech having caught spokes of rear wheel and rotated around so it is pointing upwards.

I think it was the rear mech being caught in the spokes of the rear wheel and being rotated around that caused massive twisting of the rear triangle due to the chain suddenly shortening that basically put a huge sideways load on the drive side chainstay causing it to snap.

I checked again today, by putting the chain on big / big and the mech was completely stretched out to breaking point. I still don't get how it then came into contact with the spokes though and got jambed. That was what caused the damage


 
Posted : 28/05/2013 5:47 pm
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Maybe you could teach me about the software for the Management of Nuclear Fuel Rods in Magnox Reactors,

[img] https://encrypted-tbn1.gstatic.com/images?q=tbn:ANd9GcRQZFhz1zFmnjTcXjK1choEQoDX0-fd5EkZj5zlYVZNAGn7IYZx [/img]

Sorry 😳 My time at grammar school made me do it.


 
Posted : 28/05/2013 5:49 pm
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If the b tension was set wrongly then the top jockey wheel would have rubbed on the casette every time the big rear sprocket was engaged whether the front was in the big or small chainring , oops just read that no b tension screw involved 😳 .
Personally I don't think you would know what happened first with this sort of accident , and you may or may not be able to get some idea by examining the damage afterwards but I doubt you would be able to say conclusively in what order things happened .


 
Posted : 28/05/2013 8:44 pm
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I still don't get how it then came into contact with the spokes though and got jambed. That was what caused the damage

The mech was trying to pull straight but it couldn't, so the cage twisted, caught the spokes, and was pulled around.


 
Posted : 28/05/2013 8:48 pm
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I suggest someone re reads there campag instruction manual.
And finds where the b tension screw is located on the cage of the mech.
And not knowing about it probably helps explain the situation as campag are more sensitive to chain length as the b screw is working on spring tension and doesn't have an absolute stop like shimano


 
Posted : 28/05/2013 9:00 pm
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Like [url= http://www.campagnolo.com/repository/documenti/en/Rear_derailleur_11s_ENG_03_2013.pdf ]here[/url]?

Like the associated text on page 25 ...

"Derailleur adjustments must be performed by skilled personnel; a badly adjusted derailleur can result in an accident, personal injury, or death."


 
Posted : 28/05/2013 9:18 pm
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so how's this for a theory:

setup out due to cage adjustment screw or chain length. mech reluctant to shift as upper jockey wheel is forced to try and occupy same space as large sprocket, as dales rider suggests. in this case though, the jockey wheel cracks under the stress and locks the drivechain. this then pulls on the cage (through rider effort) and twists it into the spokes. carnage ensues as previously described.

?


 
Posted : 28/05/2013 9:37 pm
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Once again, nothing to do with B screw, and this is where I put my money.

setup out due to chain length. mech reluctant to shift as lower jockey wheel is forced to try and occupy same space as large sprocket, In this case though, the lower jockey wheel collapsed under the stress and locks the drivechain. this then pulls on the cage (through rider effort) and twists it into the spokes. carnage ensues as previously described.

The jockey wheels on the new chorus are the ones with a cut out and are not solid, this enabled it to collapse.

I stand corrected regarding the B screw and thanks for pointing out my mistake, but this was not the problem. The chain could only just be connected together on big/big without running it through the rear mech, so then add in trying to run it over 2 jockey wheels and it's game over.


 
Posted : 29/05/2013 5:18 am
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So...... Not a frame manufacturing fault then......?


 
Posted : 29/05/2013 7:11 am
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I stand corrected regarding the B screw and thanks for pointing out my mistake, but this was not the problem. The chain could only just be connected together on big/big without running it through the rear mech, so then add in trying to run it over 2 jockey wheels and it's game over.

In which case surely you'd have issues lower down the block.

You're supporting a theory that says the jockey wheel hit the largest sprocket, but then saying it's nothing to do with the b-screw you didn't adjust because you didn't know about, but which would cause the exact problem you are suggesting 😕

Either way it certainly seems you need to suck it up, RTFM next time and learn from your expensive mistake.


 
Posted : 29/05/2013 7:25 am
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Well you have my sympath and thanks, thats another bike company offmy list at least they could have offered a frame at cost. Reading their warranty its fairly shoddy dont they expect their bikes to last ?


 
Posted : 29/05/2013 8:39 am
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Interesting...

I'd say you've got a chain of events (No pun) that ultimately lead to the frame damage here...

Excessively shortened chain leads to mech failure; collapse of top jockey wheel, bent cage? Possible deflection of the (non-replacable) mech hanger? and in turn the damaged mech enters the rear wheel.

Mech wrenched round and jams wheel, sudden rather massive loading of rear triangle snaps Drive side stay (other damage also possible)...

So most likely root cause? - Not adding a couple more links to the chain...

TBH I tend to have as many links as I can on my road bike without losing all chain tension in the small/small position, more links to "share the Wear" so to speak. A highly tensioned drivetrain isn't realy as much of an advantage on a road bike as it is on an MTB...

Not to crow though, the OP has just knackered a pricey frame, so it's a rather uncpomfortable lesson, hope he can replace/fix the frame and keep riding...


 
Posted : 29/05/2013 8:42 am
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Not to crow though, the OP has just knackered a pricey frame, so it's a rather uncpomfortable lesson, hope he can replace/fix the frame and keep riding...

Yes but.... This has been round the default 'Wah wah, it's not my fault' loop. It's only the persistence here that's uncovered more of what happened (re: the B screw).

I'd try for an 'at cost' damage replacement and failing that, a repair. At least when reassembling, the OP won't make the same mistake again....


 
Posted : 29/05/2013 9:15 am
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After 20 years of building my own bikes I have indeed learnt a valuable lesson. Always in the past ran the shortest chain so as to have as much tension in it for MTB. I changed the rear mech / cassette / chain early this year and I just used the old chain as reference for length.

You do live and learn, but that is of little consolation as I cannot afford a frame at cost, so will most likely have to go without until I can replace it.

I still don't understand why people keep talking about the friggin b screw! The upper jocket wheel is fine and never contacted the cassette, the short chain caused the rear mech to deform under load and it must have twisted into the spokes of the rear wheel. It was that which caused the huge forces and snapped the frame.

I don't think the B screw would have made any difference


 
Posted : 29/05/2013 9:30 am
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I feel for you! Get in touch with that carbon place I linked to way back - they may make you feel better about things. Hope it works out ok.


 
Posted : 29/05/2013 9:38 am
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Im am pretty certaiin that if you were in big / big then the mech would be getting pulled away from the spokes as the big ring is on the outside.

By the by, the frame can be repaired, alternatively, a cost replacemennt good will gesture could be an option.
a bit of humble pie to the manufacturer/shop would get you a long way in my view.


 
Posted : 29/05/2013 9:42 am
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Thanks fellas.

bit of humble pie to the manufacturer/shop would get you a long way in my view.
I have started this process already and am going to see them on Saturday

Failing that I will attempt to get it repaired. My only concern is just how much the rear triangle deformed for the stay to snap and what that may have done to the rest of the triangle.


 
Posted : 29/05/2013 10:00 am
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Im am pretty certaiin that if you were in big / big then the mech would be getting pulled away from the spokes as the big ring is on the outside.

I was thinking that, but I wondered if some other part of the mech could end up nearer the spokes.


 
Posted : 29/05/2013 10:14 am
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how ever once the mech has broken off its mounting the next location for it is in the spokes.


 
Posted : 29/05/2013 10:15 am
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Or... I had a chain snap on my road bike at about 20mph. The chain got caught up in moving wheel, ripped the rear mech right round bending it inwards...


 
Posted : 29/05/2013 10:26 am
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I still don't understand why people keep talking about the friggin b screw!

Quite - it's a complete red herring. Even if the top jockey wheel does touch the cassette, it's no big deal as everything's moving in the same direction. You'll just get a bit of noise.

One thing that seems to have been overlooked it that a chain that is too short can create huge forces just as a result of the rider pedalling. When you shift into a bigger gear, the chain moves over one tooth at a time, meaning that the required chain length increases progressively through half a turn of the rear wheel, giving you a large mechanical advantage.

A very rough calculation: say the gap between the two sprockes is two teeth (e.g. 23 to 25). The required chain length grows by 1" through half a turn of the rear wheel. To do this, your pedal will move (17" pedal, 53T gear): 17 * pi * 23/53 = 25", so you effectively have a mechanical advantage of 25:1. For an 80 kg rider putting all his weight on one foot with the pedal horizontal, that's a force equivalent to 2 tonnes: stuff is going to break.

I think a lot depends on the exact length of the chain. You might be lucky and it'll just refuse to shift, but if there's just enough slack that the chain engages properly with a tooth on the next sprocket then you may have a problem.


 
Posted : 29/05/2013 1:28 pm
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that's a gross overstatement of the mechanical advantage but I agree with the principle. assuming an effective radius of about 95mm for 50t ring, my crankarm gives me about 35:19 advantage at the chain on the chainring. this is stepped up at the cassette by the gear ratio (in this case 50:25 so double) giving 70:19 mechanical advantage. for 80kg rider this gives approx force of 295kg equivalent. something will break.

the b tension screw is not a total red herring as failure to adjust it properly could easily cause the upper jockey wheel or mech cage to collide sideways during a shift onto a larger cassette sprocket. this would happen regardless of the chainring being used, however.

I'm with pdw on the cause of the stay snappage.


 
Posted : 29/05/2013 2:09 pm
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hang on... I take it back... the advantage is not stepped up by the gear ratio. the maximum tension I can put into my chain is my weight times the crankarm length divided by the effective radius of tha chainring. hence about 148kgf for an 80 kg rider. maybe more if you count the additional force from pulling on the handlebar.


 
Posted : 29/05/2013 2:16 pm
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but wouldn't that mean that we could all break our chainstays simply by trying to pedal with the rear brake locked on, or by stalling on a really steep hill? I'm confused, but I'm coming back to thinking that it has more to do with the sudden reduction of momentum caused by the drivetrain locking up


 
Posted : 29/05/2013 2:35 pm
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