Stage 5 , any break...
 

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[Closed] Stage 5 , any breakages?

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Posts: 308
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Unsure on a mark on my frame , just wondering if any breakages have been reported.


 
Posted : 04/12/2018 4:44 pm
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Where’s the mark? Think oranges can sometimes give way at the rear dropouts. Some spots the paint cracks like at the front shock mount, but this is usually just the paint


 
Posted : 04/12/2018 4:49 pm
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Were the downtube meets the bb she’ll , along outer edge of weld , not completely following the weld .


 
Posted : 04/12/2018 4:56 pm
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If you think it's a crack, it probably is (since it's an Orange).

I'm aware of two Stage 6s that have cracked in different spots to where your suspected crack is.

Feel like I'm on borrowed time with my S6!


 
Posted : 04/12/2018 5:31 pm
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Were the downtube meets the bb she’ll , along outer edge of weld , not completely following the weld .

I saw a 324 that had a catastrophic failure at the bb shell welds, the shock mount welds and the head tube posted on instagram the other day. I would love to know what the owner did to do that! An epic case to flat I reckon!


 
Posted : 04/12/2018 5:34 pm
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There are loads of recent examples of modern oranges cracking everyday reported on the owners group via Facebook.  Albeit the posts are often removed.  Drop outs appear the most common place and cable inserts into the swing arm.  Not to mention ovalised head tubes.  Interestingly my mate has had two stage 5’s where the rear wheel hits the seat tube under compression.  Orange said it was a characteristic of the bike!  Complete joke to be honest


 
Posted : 04/12/2018 6:17 pm
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Under compression my rear wheel hits the seat tube I’ve put a chainstay protecter down the seat tube 🤔


 
Posted : 04/12/2018 6:21 pm
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Why? How can they think it’s appropriate for the tyre to hit the seat tube! My mate nearly came a cropper as it basically locked the rear wheel.  Could’ve been bloody messy.  His replacement did the same and oranges response was to fill the air can with tokens so the shock ramps up so much it’s virtually impossible.  But that changes the charactersistics of the shock.  Or they suggested changing the shock stroke with a spacer, which would of changed the travel of the bike...why not design and test the bike properly in the first place.  Since Orange have changed ownership in my experience they have seriously dropped the ball


 
Posted : 04/12/2018 6:31 pm
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Out of all the bikes available to buy direct, online or from a shop, why anyone would choose an Orange is baffling.

They are a relic in terms of design and manufacturing.  The geometry is often a strong point but the execution via folded sheet metal which is at best welded inconsistently, paired with a basic suspension design is poor, more so when the cost is accounted for.

The failures of frames is so common and documented on forums and Facebook with photos im surprised anyone buys them.

My experience was multiple failures of an Alpine 160.  Not worth the risk with so many good bikes around now.


 
Posted : 04/12/2018 7:14 pm
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My mate has a Stage6 and is on his 3rd swing arm.


 
Posted : 04/12/2018 8:28 pm
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<div class="bbp-reply-author">russyh
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Why? How can they think it’s appropriate for the tyre to hit the seat tube!

On the 224 evo some people did this intentionally, because it was better than it cracking the frame mounts when it bottomed out (stupid falling rate suspension meant it bottomed out like a sledgehammer)

</div>
Only guy I know with a stage has broken the swingarm, very similar to how all the alpine swingarms broke. But I'm sure the fact that it's only got 2 bearings makes it bombproof right?

Still, for all that, it's a lovely bike.


 
Posted : 04/12/2018 8:47 pm
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Sorry but images would help .. I have to add from a close group of riders myself included ive know 5 frames go from 8  in the last 2.5 years, the last a rear swing arm on a 2018 alpine frame just Sunday .

Oversized head tube

Crank on seatstay

crack near bb shell

crank or swing arm

crack on swing arm ..

Its not pleasant reading ,  fingers crossed for you its warrantied


 
Posted : 04/12/2018 9:09 pm
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I sold my Five in August and I won’t ever be buying another Orange

The amount of failures is beyond ridiculous

Theyre stupidly expensive in comparison to other brands, especially if you upgrade parts when you order

they used to hold they’re secondhand value at least, but not anymore now they’re cracking and the warranty is only for the original owner


 
Posted : 04/12/2018 9:25 pm
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Does this mean I shouldn't press the buy button on a stage 5?


 
Posted : 04/12/2018 9:54 pm
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Do it


 
Posted : 04/12/2018 10:07 pm
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When you can get frames with better suspension and a much lower failure rate for less money it would seem a risky buy to me going with an Orange fs bike.


 
Posted : 04/12/2018 10:21 pm
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Just for balance, i’ve owned 2 5’s, 2 5 29’s and a Segment along with loads of Orange ht’s, none of which have cracked.

Sold both my 5’s to friends and neither cracked.


 
Posted : 04/12/2018 10:58 pm
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I know one person who has an alpine 6 and he’s on his second swing arm already (not had it 2 years yet). Previous bike had the same type of riding and lasted a lot longer with no cracks (carbon full suss) until he crashed it hard into something solid. The Alpine just cracked with normal riding / no crashes.


 
Posted : 05/12/2018 6:08 am
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I've had a Four for 18 months and had no problems yet. It probably doesn't get the same kind of riding an Alpine would though, I guess.

Sheepshifter - have a look on the Orange owners Facebook accounts.


 
Posted : 05/12/2018 8:09 am
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Well this is sad reading. I wonder if the FEA on lightening the gauge of the aluminium failed to take into account strength losses after welding?


 
Posted : 05/12/2018 8:42 am
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are these problems only on the full suss frames?

about to pull the trigger on a crush frame and this thread is worrying me

i know the hardtail frames aren't made in the same place as the full suss' so it might not be the same


 
Posted : 05/12/2018 10:04 am
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"about to pull the trigger on a crush frame and this thread is worrying me"

Total different manufacturing process and location. Doubt you have anything to worry about!


 
Posted : 05/12/2018 10:18 am
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not many issues with the hardtails, Its the FS thats had a lot of bad press recently.


 
Posted : 05/12/2018 10:19 am
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Had my Stage 6 for 2 years now out in the alps with no problems.


 
Posted : 05/12/2018 10:23 am
 ton
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a orange mountain bike that has broke? ............................... never!!


 
Posted : 05/12/2018 10:26 am
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All this talk if outdated design is good and well but I tested a bunch of bikes from Bird, specialized, Cotic and an Orange (Five), was the best, for me anyway. I'm no fanboy, with any loyalty to Orange either.

I really hope mine doesn't crack, or anyone elses from any design fault. It's mostly Alpines I've read about, not seen one in person.


 
Posted : 05/12/2018 10:27 am
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Nothing lasts forever. I bet most warranty claims are from rider error but blame the bike when it breaks after a bad landing or crash.


 
Posted : 05/12/2018 10:47 am
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Don't get me wrong ive been a long time fan an rider of Orange bikes (crush p7 five alpine and alpine five )  and they have been great, and yes as a first time buyer the warranty till cover any problem with the frame if there is a problem. The second hand market for Orange full sus bikes has dropped on its arse as they really arnt worth trusting with the high rates of failure or cracks appearing on the 2015> onwards frames. The customer service they offer with cracks and such seems to be brilliant. If you can read through the bull have a look at the Orange riders page on Facebook there are a few stories of where problems have arisen and been rectified quickly and without fuss normally.


 
Posted : 05/12/2018 11:09 am
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Further to the points above, I've hammered my Stage 4 (made from thinner gauge sheet than the 5 and 6) with no issues last year. I was actually quite impressed with the visual weld quality,  powdercoat finish etc when I bought it, the only let down being the poor application of the decals - so they immediately posted me out a spare set for when they are ruined.


 
Posted : 05/12/2018 12:11 pm
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Crack? No way, Orange are bombproof,  and made in Yaaaaarkshire!😂


 
Posted : 05/12/2018 12:14 pm
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I bet most warranty claims are from rider error but blame the bike when it breaks after a bad landing or crash.

I'd bet they're not. I can't remember any Orange full-sus bike being particularly reliable from the MrO onwards (and I'm a Five owner if you're assuming I'm a hater)


 
Posted : 05/12/2018 12:57 pm
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Pressed the buy button - actually a NOS segment factory at 45% discount. 5 years warranty should see me right.


 
Posted : 05/12/2018 1:28 pm
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The thing putting me off orange is the Dirt Orange factory tour from a year or two ago.

I know old school British manufacturing is tits and arse calenders and having the crack but this video just put me right off especially as there were a few Hope and SantaCruz factory tour vids around at the same time that showed the new school cad design /clean working environment/professionalism that was missing from the Orange vid as they **** frames with hammers and chuck tools on benches.

That recent Orange ebike vid of them riding Snowdon didn't help their image in my mind.

I think they need to evolve and change with the times a bit both product, image and professionally.


 
Posted : 05/12/2018 6:53 pm
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Thats the first time ive seen the vid .. The P R  department really need to have a chat .. thats shocking


 
Posted : 05/12/2018 7:52 pm
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Well my stage 5 is getting toward the age where I would normally be thinking about a replacement but I honestly have no intentions to swap at the moment. It’s just spot on for me. I’ve had no issues and only on my second pair of bearings. If it was to crack now it would sort of be a result...!


 
Posted : 06/12/2018 12:36 am
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That video doesn't do anyone any favours really, The process isn't explained well, the staff aren't introduced or explaining what they do well & the posters of women in 2018 is just poor.

would seem Orange have missed an opportunity to get some great marketing out of that, if i was them id be asking for that video to be removed & doing a new piece & marketing it accordingly.


 
Posted : 06/12/2018 12:21 pm
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The owner looks and sounds like he voted for Brexit.

So now wonder they crack and fail really.


 
Posted : 06/12/2018 12:29 pm
 wl
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Had two Fives, three Patriots and four hardtails over the last 18 years.  All mint bikes, ridden all year round in the Pennines, Lakes, Alps, Canada and Spain, including guiding.  Only had a warranty issue with one, several years back, and it was sorted in an instant. There's an Orange FS in every Dirt 100 I've ever seen.


 
Posted : 06/12/2018 12:38 pm
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That video 😂😂 -  I was expecting to see Grumio with hammer int fine  tuning dept!  "Fair play"


 
Posted : 06/12/2018 1:12 pm
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That video 😂😂 –  I was expecting to see Grumio with hammer int fine  tuning dept!  “Fair play”

How I imagine a day at Orange.


 
Posted : 06/12/2018 1:16 pm
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Hehe 👍


 
Posted : 06/12/2018 1:19 pm
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That video was a disappointment, chose not to share it on our shop page and did speak to them about it. They lost quite a few sales over it as well I think.

It was filmed very soon after the change of ownership, I think they were still just finding their feet. The latest factory tour Ben More filmed and shared a few weeks ago gives a much better impression.


 
Posted : 06/12/2018 1:37 pm
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Don't fancy my frame being made in the Sunday Sports distribution warehouse. WTactualF


 
Posted : 06/12/2018 3:07 pm
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Not PC enough for you fingerbang?


 
Posted : 06/12/2018 3:43 pm
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Hah


 
Posted : 06/12/2018 4:19 pm
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not many issues with the hardtails, Its the FS thats had a lot of bad press recently.

It's not so much recent, it's just that things ebb and flow with how much people will dismiss as being acceptable. Oranges have always been a bit cracky for as long as i've had one, but people used to make more allowances. "They're bombproof, wouldn't want one of these rubbish impractical bikes with loads of bearings" and so on. Someone on here told me their old 2 years warranty proved they were super durable because if they were fragile, they'd need a longer warranty. Perception's more important than reality. Now, that seems to have gone a bit the other way and for whatever reason the breakages have the upper hand. I doubt anyone can tell you why tbh.

Likewise, most times when people post those fcactory videos it gets a reaction of "good on them", old school engineering sort of thing. This time it's caused a bit of a "how can you make bikes like that in 2018". Again, no idea why that's different. Dude hitting things with a hammer is doing exactly the right thing, nothing wrong with that but this time people have decided there is.

(when Guy Martin did his puff piece they showed the paint room and people said "Isn't that cool", I thought "ah so that's why my 224 has bits that weren't painted")

Wouldn't put me off owning one. But it's not just bad press, it's much more complex, public perception is a complicated animal.


 
Posted : 06/12/2018 4:35 pm
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What they should do is get one of the owners to come on here and rant away about how noone here knows anything about the industry, that their bikes aren't designed for people like us, and that they are way better than everyone else. Maybe get some of their mates to slag everyone off too.

Guaranteed to win everyone over.

(Also, you'd think they'd have somewhere to file away all the nudey pics for the vid. A cabinet or something?)


 
Posted : 06/12/2018 5:03 pm
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"What they should do is get one of the owners to come on here and rant away about how noone here knows anything about the industry, that their bikes aren’t designed for people like us, and that they are way better than everyone else. Maybe get some of their mates to slag everyone off too."

*Coughh" cot...nope...I'll refrain....


 
Posted : 06/12/2018 6:12 pm
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They do still look after there customers, I posted three days ago about a failed swing arm on an Alpine six just this Sunday gone.The replacement is in the shop ready to be fitted tomorrow... That's either luck they had that colour in stock Stainland or they had a few put away for a rainy day..... Either way bike up and running for Saturday.. That's not a bad warranty turnaround is it.

Still wouldn't have another prices are just bonkers at the moment


 
Posted : 06/12/2018 6:20 pm
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*Coughh” cot…nope…I’ll refrain

Nope, not them at all. That was when the brother/friend/whatever of someone who was quite happy with what they’d been offered came on here and spouted a load of shite


 
Posted : 06/12/2018 6:39 pm
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The quality issues aside, they are still significantly made of folded sheet metal which results in lots of additional welds when compared to more traditionally tube based construction. This results in the frame being subjected to more heat and potential distortion during the extra welding.

They also seem to weld by hand, which might be an attractive, artisan approach if they welding looked like it had been done with care and skill. They look to be built by guys who weld for a job, not as a passion. Robotic welding would give more control and consistency to the process, especially considering the frame/swingarm construction.

They've had their day, they just look like dated designs, built poorly with aspirational pricing. I suppose the price reflects the level of aftercare support you need post purchase.

Despite being from Yorkshire, I'd much rather buy a Nicolai or Pole if I wanted to pay top end pricing for an alloy bike.

It's a shame but Orange seem to be pricing high, and I can't see where the money goes, other than having a huge stock of warranty replacements and profit. It can't be R & D, it doesn't appear to be automation or quality. I can't imagine the staff are paid highly.


 
Posted : 06/12/2018 6:40 pm
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"someone who was quite happy with what they’d been offered came on here and spouted a load of shite"

Correction, responded to comments by a bunch of rocket humping fanboys - who went out of their way to publish the manufacturer I was talking about and then act offended.

You snivelling little twerp.


 
Posted : 06/12/2018 7:20 pm
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😂 haven’t been called a twerp in 25 years. Never bought a Cotic, not ever likely to, but you believe what you want.


 
Posted : 06/12/2018 7:33 pm
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It’s a shame but Orange seem to be pricing high, and I can’t see where the money goes,

How much is a copy of razzle these days?


 
Posted : 06/12/2018 7:39 pm
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Some of those Razzle editions might be worth something, maybe they are on the balance sheet?


 
Posted : 06/12/2018 7:51 pm
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They’ve had their day, they just look like dated designs, built poorly with aspirational pricing. I suppose the price reflects the level of aftercare support you need post purchase.

People on here have been paraphrasing that for about 10 years, but they keep on going, and keep on selling.

At some point that may actually be true, but I suspect it'll be a while yet.


 
Posted : 06/12/2018 8:24 pm
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I swear some people cut-and-paste their Orange spiel from previous threads.
If not, they could save a lot of valuable time doing so (looking at you Northwind).


 
Posted : 06/12/2018 8:34 pm
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Look all you like, you'd be wrong.I'm an orange owner, am I not allowed to be realistic about my purchases or are we all supposed to be fanboys?


 
Posted : 07/12/2018 12:42 am
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The latest factory tour Ben More filmed and shared a few weeks ago gives a much better impression.

Got a link mate?


 
Posted : 07/12/2018 2:36 am
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Probably this one?


 
Posted : 07/12/2018 7:20 am
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That's the one, did I get the name right? Train posting. Wouldn't like to spend much time in the room with the sheet stamper.

Bug question is why are the Starlings the best thing ever and bang on trend but the same thing in alloy and 2lb lighter 'out of date' 😀 Not a slight against the Starlings, I like them too!

The only reason I don't personally ride one is the lack of bottle, but I sell a lot of bottle-ready bikes that never even have a cage fitted so obviously a bit of personal choice there.

I was chatting to them about the paint as my P7 is the toughest thing I have ever owned, they have been trying a few different paint mixes over the last few years and quite a few of the cracks were just paint being too brittle and splitting. Now it remains softer which is the reason my bike has no chips even after being ridden into a tree downtube first, along with a year of Scottish grime.

I would also think some cracked as well, but that's just life. Overall numbers are apparently pretty low.


 
Posted : 07/12/2018 8:13 am
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They also seem to weld by hand, which might be an attractive, artisan approach if they welding looked like it had been done with care and skill. They look to be built by guys who weld for a job, not as a passion.

So much lol


 
Posted : 07/12/2018 8:28 am
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The fact there is so much vitriol from princesses on here just reaffirms my affection for the brand even more.


 
Posted : 07/12/2018 8:48 am
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I was chatting to them about the paint as my P7 is the toughest thing I have ever owned, they have been trying a few different paint mixes over the last few years and quite a few of the cracks were just paint being too brittle and splitting. Now it remains softer which is the reason my bike has no chips even after being ridden into a tree downtube first, along with a year of Scottish grime.

As far as I was aware they’ve always been powder coated rather than painted just for those reasons. Of powder coating is chipping off then they’re doing something wrong. OTOH, touch up paint is a non-thing for powder coat


 
Posted : 07/12/2018 9:08 am
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"Bug question is why are the Starlings the best thing ever and bang on trend but the same thing in alloy and 2lb lighter ‘out of date’ 😀 Not a slight against the Starlings, I like them too!"

The attraction of Starling is that you can get custom geometry at a semi sensible price.

The attraction of Brants bikes is that they usually perform every bit as well as an Orange for half the price, they don't usually break either.

The attraction of BTR, is the sheer lunacy of some of their designs, how strong they are and that like Starling - they've been designed by some young bonkers Motorsports Engineers from a company that was initially run out of a shed!

The attraction of Hope is, well - they spend years refining a design and when they do something it is done with a wonderful level of attention to detail. The carbon layup on the HB.160 is lovely.

I love the look of Orange bikes - I do think they have to try an reinvent themselves though, given the above competition.


 
Posted : 07/12/2018 9:12 am
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I'd be interested in seeing real numbers of failures, rather than just social media hysterics.

My 2 year old Orange Four's swing arm cracked at the start of the summer, and although it took a couple of months to get sorted, for which I blame my LBS entirely, I still received a brand new 2018 frame as a replacement. In nearly 30 years of mountain biking, and putting unfair strain on bikes as I'm a hefty lad, I've had two bikes crack under the strain. My four this summer, and a 2005 model Orange 5 that was out of warranty, and truth be told, was too wee for me. It wasn't a surprise when it cracked at the seat tube / top tube junction considering the amount of seat tube extension I was riding it with.

So that's 2 Oranges out of the 8 that I've owned, and 12 mountain bikes I've owned in total since taking up the hobby seriously in the very early 90's.

Over these years, I've seen Ti Raleigh's come apart as the glue failed. I've seen the same with Trek's bonded bottom brackets and dodgy swing arms. You wouldn't get me to touch a Whyte with a smelly stick, I've seem so many of them break underneath folk that I ride with. So why is it that Orange are getting singled out?

I reckon social media is making it way to easy to cry wolf and be heard. It used to be that when someone's bike failed, they'd go to the bike shop, maybe email the manufacturer and all would be sorted under warranty. Nowadays? Straight onto Facebook and start screaming recall. It's all a nonsense in my opinion.

One of the biggest complaints on the Orange owners Facebook page seems to be that Orange aren't honouring 2nd hand warranties. Seriously? Why would they?

Finally, the folk that are complaining about ugly welds? Admittedly, I've been out of the factory for a long time now, but I started my working life as a time served TIG welder, which I'm proud to say I was rather good at, in my opinion. Aluminium welding was a dark art to me, wizardry. Do you know that the aluminium oxide skin on aluminium has a higher melting temperature than the aluminium underneath? Those are good, strong aluminium welds.


 
Posted : 07/12/2018 9:22 am
 Yak
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That 2nd video is spot on. Same stuff happening, same blokes, just a good explanation of the process and no tits everywhere. The product looks good in that one. Yeah, orange should pull the first one if they can.


 
Posted : 07/12/2018 9:39 am
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From what I gathered you can change the mix with the hardener or something like that. So the current stuff always remains quite soft, but seems to shrug off inpacts.

I am not a paint expert 😅


 
Posted : 07/12/2018 9:49 am
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@raybanwomble - developing the Starling point, if you want a high-forward single pivot* bike you can't have one using modern materials (carbon or hydroformed ali), you have to have steel or bent ali sheet. (I assume Orange would use hydroforming if they could afford the tooling etc.?)

*though current Oranges and the Starling have the pivot farther back than on Oranges of old, they are inching towards the mainstream in pivot positioning.


 
Posted : 07/12/2018 10:41 am
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The second vid. Much better.

Just goes to show how you can display the same process being done in a genuinely interesting manner than is good for the brand and another showing the same process in an entirely shonky way.

Anyway, thanks for posting the second vid guys.


 
Posted : 07/12/2018 11:05 am
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"@raybanwomble – developing the Starling point, if you want a high-forward single pivot* bike you can’t have one using modern materials (carbon or hydroformed ali), you have to have steel or bent ali sheet. (I assume Orange would use hydroforming if they could afford the tooling etc.?)"

The pivots are set quite low compared to Commencal, Sickbikes Slepinir, Deviate and Forbidden Bikes. All of which are either alu or carbon.

Orange should be looking to make something like the Slepinir - only less niche - out of carbon.


 
Posted : 07/12/2018 1:25 pm
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Hmmm, they all look like conventional pivot above the bb, rather than forward of it. Obviously the deviate is a special case being indirect drive.


 
Posted : 07/12/2018 2:12 pm
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You don't need the pivot to be forward of the BB to get a rearward axle path, my commencal has a lot more rearward travel than any current Orange does.

The Deviate isn't any more special other than the fact that it has both a gearbox and an idler pulley.

https://www.wideopenmountainbike.com/2018/04/how-does-mountain-bike-suspension-work-part-2-pivots

Oranges have quite vertical to forward axle paths.


 
Posted : 07/12/2018 2:32 pm
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Well, I think it is a bit more complicated than that. Height of (real or virtual) pivot point (strictly speaking, relative to chainstay length) is the main factor for anti-squat. But actually that isn't quite it either. It is in fact the angle between the line to the pivot point and the line to the bb from the axle. With a forward pivot point, that angle increases with suspension compression, so your anti-squat increases, as does your rate of chain length increase.

Mostly, you would say that is a disadvantage, resulting in anti-squat when you don't neerd it, and un-necessary pedal kickback and chain growth. But for many people those things aren't relevant and so they love their Oranges. ("Two short link" suspension systems often operate in a way that puts the virtual pivot point to the rear of the bb, in a place no real pivot could be put, to achieve the reverse of this, which is generally thought of as a good thing.)

Another issue with the Orange design is the spring rate curve I think. Given the straight downtube and shock mounting position, and assuming you don't use a shuttle for the shock or a shock linkage (which Oranges did at one time I think) the forwarder your pivot the straighter/ more progressive your spring rate curve. (Someone posted above about falling rate suspension on an Orange.)

So there are all these compromises in the Orange layout. An advantage is (or at any rate was) a really simple design with the main load bits all hung off that chunky monocoque downtube, which also kept the head tube nice and stiff (in decades past, stiffness was often praised in reviews of Oranges). Another advantage is/was the way the suspension gubbins was well clear of the chainring and front derailleur, resulting in mud- friendliness.

Disclaimer, I have never ridden one. This is all theory.


 
Posted : 07/12/2018 3:14 pm
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On paper it's not ideal. And perhaps when you ride it there's a bit of kickback or it feels slightly less plush. But speaking as an Orange owner, when you are hooning down a rock strewn hillside on it you are having far too much fun to give a shit about any of it. Which is the whole point, is it not?


 
Posted : 07/12/2018 3:41 pm
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It is and I do like the concept of Oranges, it would be a shame if they are suffering from a lot of breakages.

I've ridden a lot of suspension designs, single pivot, four bar, VPP, horst link, Maestro and now a high single pivot. The high pivot on my SX makes the bike fun for me, sure - it's not poppy, it hugs the ground, but what gives me a grin is the way I can just batter the bike though stuff and not lose my foot placement at all. It's a proper straight line it bike, but a lot of people don't like that.

I've also found, that as the chainstay length grows under compression, the bike is quite manageable climbing despite having 180mm of travel.


 
Posted : 07/12/2018 4:01 pm

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