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So I am wanting to install a new headset on an old jump bike. The headset is a traditional 1 1/8th headset. I haven't got a headset press and can't be arsed driving 30 miles to my nearest bike shop to get it fitted. What methods do people on here use?
Threaded bar, big washers, nuts
Or
Block of wood & hammer
Block of wood and a mallet.
Threaded bar and big flat washers
I use a vice, a cautious approach, a steady pair of hands and an iron nerve.
I use a block of wood and a mallet, hasn't failed me yet
Wood and mallet or if your really want to be posh, vice.
I’ve used a block of
Wood / mallet / wooden work bench the last few times.
I wouldn’t use that method on an expensive frame - but on budget ones I’m ok with it. All of them have gone in straight/ with no dramas.
I've variously used block of wood/mallet, threaded rods, local shop, just hammer/mallet.
None have gone wrong/damaged the frame/exploded. So for me, block of wood/mallet does the job.
+1 for block of wood and a hammer. Hardest bit is holding everything to start it off. My preferred method is to put the bike in a work stand then place a long bit of wood between the bottom of the headset and the floor to support it. This gives something to hammer against. Put a screw partly into the end of the wood to roughly hold it in place. Once one cup is in, spin the frame over and repeat.
Bit of light grease and a rubber mallet.
Use a clamp if you have one.
If not then what I used to do is put a rear wheel on the bike, rest the front of the bike on a workbench, chock up the wheel until the face of the head tube is parallel with the bench then use a block of wood&hammer from the top to install both cups.
Used a large g-clamp in the past worked fine.
I find a mallet a lot easier to swing than a vice .
Hmm last one I did was with a Head press press and it was a tight un, but made a satisfying clunk when it finally went in.
Don’t forget you can leave the cups in the freezer to make it a tad smaller, allegedly.
Log splitting axe and a length of scaffolding pole
Threaded rod is cheap n cheerful enough and readily available, I once had a 56mm cup that refused to go in straight and was too big for my headset press so had to use 4 extra rods, one in each corner of some inch thick 5" mahogany squares.
It would've been impossible with a mallet.
Traditional 1 1/8 could get damaged with mallet so I'd advise threaded rod.
Thanks for everyone's responses. A mallet and block of wood has done the perfect job.
Tbh, I find a rubber mallet easier than farting about with threaded bar.
Got a length of M12 threaded rod some 10 years ago. Half of it went as a Landy drop arm ball joint puller, only lasted 3 or or so ball joints as those in the know would expect.
The other half, together with a couple of large washers, lives to this day as a headset cup press. Used it on dozens of frames. Cups on freezer overnight makes the job easy
Glad to hear that everyone is as much of a bodger as I am. I have always used wood and mallet but felt I was taking the bodging a bit far each time I did it.
Just done this using a combimation of rubber mallet and vice.
Went in but was hard work.
Should have put the cups in the freezer d'oh!
Block of wood & hammer
These are the correct tools.
I tried the freezing thing, didnt make a blind bit of difference to the last headset I had to install. Though having tried the vice method, the whacking it with a hammer method, and the using the proper tool method, I now have a proper tool on my christmas list.
I made a wooden press, and I bought a proper press a while back. But what I use, is a rubber mallet.
