How to remove round...
 

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[Closed] How to remove rounded off 3mm hex bolt?

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Fitted some new grips the other day, using torque wrench set to 2nm as on carbon bars. First side was fine, then on the other side the little b@st@rd rounded off straight away
Any suggestions on how to get it out? Have tried three different Hex keys so far with no joy


 
Posted : 11/05/2017 10:10 am
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Drill


 
Posted : 11/05/2017 10:11 am
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T15 Torx key? Maybe try tightening the screw a bit 1st too


 
Posted : 11/05/2017 10:12 am
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torx bit hammered in often works, otherwise as steve writes.


 
Posted : 11/05/2017 10:12 am
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T15 Torx key?

Have one of those at home, will try tonight


 
Posted : 11/05/2017 10:13 am
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Do what with the drill though?


 
Posted : 11/05/2017 10:14 am
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drill through where you'd put the hex key - you just need to remove the head of the bolt, so a 4mm drill should suffice (a 3mm hex head usually means an M4 bolt IIRC).


 
Posted : 11/05/2017 10:18 am
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As the head is removed it will relive the pressure in the clamp and you can then remove the grip.

If it was an ali bar I would suggest pulling it off.

I take it its not the end clamp? you could hacksaw the bolt if there was enough thread showing.


 
Posted : 11/05/2017 10:25 am
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If the grips don't spin, why remove it? Wait until the grips wear out, then drill it.


 
Posted : 11/05/2017 10:35 am
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Whack an old torx bit in, slowly twist. I have done this way more often than I should, bit of a knack but you'll get it - I have a box of torx bits that I use for this purpose.. Small hex heads are pretty poor imo, anything over hand tight can be a pain to remove, worthwhile greasing the threads.


 
Posted : 11/05/2017 10:38 am
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No need to drill. It's a pair lock on grips, you should be able to see the bold threads. Just cut it in the middle with a hack saw.


 
Posted : 11/05/2017 10:49 am
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I'd use an easy out.... or if the head sits proud cut a slot in it and flat blade screwdriver it out.


 
Posted : 11/05/2017 10:52 am
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It's the bolt on a set of dmr deathgrips.
Not enough space to hacksaw
I want to reposition the grip as it's not quite right for me at present (waffle bit up a bit too high)


 
Posted : 11/05/2017 10:54 am
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If it's proud enough, use a drill chuck to clamp on the outside of the bolt head.

Picked that tip up from here and it's worked a treat a few times.


 
Posted : 11/05/2017 10:56 am
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If it's proud enough, use a drill chuck to clamp on the outside of the bolt head.

Picked that tip up from here and it's worked a treat a few times.

It's recessed unfortunately. That's a good idea if i round something proud though


 
Posted : 11/05/2017 10:59 am
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Can you cut it with a dremel rather than a hacksaw, might be easier to get to it?


 
Posted : 11/05/2017 11:26 am
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http://www.screwfix.com/p/trend-pro-grabit-screw-and-bolt-remover-2-pieces/21391

Saved me loads of times, cleat bolts, oven fan rusted bolts etc.

I think it is called an easy out (already mentioned by scrumfled)


 
Posted : 11/05/2017 12:09 pm
 poly
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Torx bit is my first step in this scenario - but I recently had a really nasty aluminium screw where even that didn't work. I put some superglue in it and glued a bit in place and that was enough to stop it skipping out. Worth a try.


 
Posted : 11/05/2017 1:04 pm
 tonj
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As mentioned above, easy out's:

https://www.amazon.co.uk/Hakkain-Extractor-Broken-Damaged-Remover/dp/B0185PAL4Q

I used a set like this many times to remove knackered hex/torx bolts. There's also this type: http://www.ebay.co.uk/itm/small-Screw-extractor-stud-bolt-removal-tool-easy-out-set-engineering-remove-/290489660177 but i've had less success with these.


 
Posted : 11/05/2017 7:31 pm
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Dremel a slot- 30 second job.


 
Posted : 12/05/2017 2:14 am

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