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Guys I'm having some issues installing a bottom bracket cup into the drive side of my new BFe max and I'm worried I'm going to damage the frame.
I've tried two cups now and they have both gone in on a wonk and cross threaded.
The frame is chased and faced by cotic before delivery apparently.
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Do the threads on the frame look ok ??
Any ideas what I should do next ?
If it was me, I'd take a Stanley* knife round the threads, both in the frame and that manky BB.
The threads on the BB looked goosed anyway. See how the pitch changes?
* other brands are available
Go to a bike shop and pay a little for a fresh cut through. That paint is messing up your start. Or find an old steel square taper BB and cut In Very carefully With that. Or get a Stanley knife and clean up that paint from initial threads and then cut in with steel BB. Frame needs a little TLC but that BB looks a bit vague in thread.
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As above, that BB thread looks mangled.
That's a brand new as it come from cotic frame.
Should I just take it to a shop and get them to chase the threads clean.
Sure you are going the right way? Looks just like mine when I got my left and right hand threads messed up! I was impressed the bike shop could chase the BB threads as I'd done a pretty good job.
Aye, you've gubbed that. Go to a shop +1.
That was a brand new BB cup that I was trying to fit.
Surely the damage to the frame threads wouldn't have been caused by trying to fit two softer BB cups.
If you look closely at the frame it looks like the drive side threads are sat quite deep into the shell. Almost as though it needs facing more
The purpose of facing is to ensure the threads are perpendicular to the face, it'll only be faced until that is achieved.
How deep the threads start is pretty irrelevant. The fact the BB cup is alloy, and frame steel, any poor installation is gonna show on the cup.
Top tip (as you won't take it to a shop, as we've seen before) - offer cup to face and gently turn it the wrong way, when you hear and feel the click, the threads are aligned, gently turn the correct way.
I do the turn wrong way real gentle, feel the slight click in the turn correct way too.
If the frame's brand new, i'd contact the supplier before doing anything else, they may well replace it.
For the sake of £10-15 i'd let a bike shop fit it. From looking at your BB cup you must have used quite a bit of force to get it that far into the frame cross-theaded!
Frame thread issues aside I think you've maybe been a bit heavy handed to not notice it going in wonky yet get it that far into the frame (no offence meant).
I doubt very much you'll have caused any damage to the frame as its steel and the cup is aluminium.
That's how I fit the bottom bracket all the time ..... Turn wrong way gently until you feel a click and then gently turn it into the frame.
I did it this way on this frame and it started to go in ok but then went tight so I backed it off then tried again and it went a bit more.
Both brand new cups I tried ended up threaded the same way.
Cotic chase and face the frames before sending it out.
I'm going to send it to my local shop.
Cotic chase and face the frames before sending it out.
Why is there a load of paint in the threads then?
Renton, you have on here for years, not got an old school steel square taper BB on a murky spare parts bin. Plenty of copper slip and sorted.
I'm guessing this means chasing and facing?
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In my experience that paint indicates it has not been chased.
You say the BB cup is new, crikey it’s looks totally brutalised. Fitting marks all gouged both ways on outside and filth all in the cross cut threads.
If you look closely at the blown up photo of the BB. You can see the threads up to the circled area are damaged. The profile of the thread pitch is different from the thread go the left.
You have gone in slightly off. I'm assuming the thread has tightened until it jammed because of damage to the drive of the cup.
That's quite bad damage. As it's a new frame leave it (which I know is easier said than done) and get the threads chased/cleaned. Otherwise your new frame will be useless.
Or, also likely, the frame is painted, paint is left on the chamfer, then it's threaded and chased. There is quite often paint left on here, as neither the facing nor chasing will remove anything from the lead in chamfer.
Some of that paint is then carried in by rentons BB not being started square.
You say the BB cup is new, crikey it’s looks totally brutalised. Fitting marks all gouged both ways on outside and filth all in the cross cut threads.
Agreed, looks anything but a new cup.
Bike shop.
Bike shop it is !
I can always install cups half or most of the way in by hand on every frame I've had before grabbing the wrench.
That bb cup is now buggered, frame threads look okay but the facing could be better. I always face my own frames and they've always needed it.
I wouldn't touch it if you brought it in to my workshop, it's a brand new frame and it's thread is damaged (clear as day in the first pic). If I tried line-tapping it,the onus is on me if it makes the damage worse,i'd recommend you to send it back.
Interestingly there are a couple of other people on the Facebook Cotic owner group that have had the same issue on the same frame and on the same side.
Had similar on. An old (new at the time) soul in the shop.
Ran the var chaser through and it sorted it out .
The first photo in particular looks alot worse than I had though.
Isn't the first pic just a trick of the light, seems fine on the fourth pic.
If it's been chased by cotic before being packed up I can't see how its happened.
4th pic doesn't look much better
3rd pic looks ok if your squinting.
I think it is how the light is catching it to be honest.
In the other pictures the threads look ok and not damaged.
I can't see a defined start of the thread though as it may still be covered in paint. Maybe this is why it's going in wrong
I made sure that it was parallel to the frame when screwing it in and this still happened.
I've pinged cotic an email to ask their advice too.
That's screwed.
Speak to Cotic then take it to a shop and get the thread chased. More than likely the edge of the first thread has distorted meaning it will screw in initially and then cross thread. Thankfully its not been screwed in fully.
The bb is dead. Get a new one
Click on the first pic and enlarge it.
That's ****ed.
The first 3 or 4 threads in the bottom left of the picture look particularly bad.
I had a similar issue on my Cotic, not recently mind. I took it to a shop and have had no issues subsequently with changing the BB.
Question: would an aluminium BB cup do that damage to a steel thread ?
Doubt it, but you should be able to get the cup in by a few full turns before needing tools. Maybe use a pick or little wire brush to clean the paint off the initial threads so you can see clearly where the threads start.
I agree that first pic has the threads absolutely gubbed
Question: would an aluminium BB cup do that damage to a steel thread ?
Well, from the looks of the 'new' bottom bracket cup that appears to have been fitted with a lump hammer and cold chisel, I'd say yes! 😲
Anything can be damaged if you try hard enough.
You say you've tried 2 cups... you've mentioned a new cup, and you've taken photos of a cup that is not new.
There might be a genuine QC issue, but you're not helping yourself by potentially damaging the frame threads with a minging old BB cup.
What have you actually done? it's easily fixable whatever it is - I bought a second hand rocket frame off here with the BB seized so badly that I ended up shearing off the outer cup, even that was only £15 or so at a bike shop to carefully remove the remains and re-tap the thread.
That is genuinely a brand new cup.
I used a bit of the green grease that comes on new BB and rubbed some of that around the threads before screwing in the cup.
The cup went in ok to start with but as it got tighter I backed off a bit and then went again. It all looked parallel until when it got to torque the cup in and then you could see it was off.
I fully appreciate that the cup looks battered. My BB tool although being a genuine Shimano one isnt great but work. It just leaves marks on the cup.
I'm guessing that what is on the threads is the grease and whatever was in the threads on the frame.
Other side went in fine.
Two other folk have had issues with the drive side cup in their new BFe max frames. So not sure if a QC issues.
I've emailed Cy to see what he says.
It all looked parallel until when it got to torque the cup in and then you could see it was off
That just doesn't add up, especially given how you've basically used the BB shell as a tap to re thread the BB cup.
I've got no reason to make it up.
As it stands I've got a £550 frame that I can't use.
I'm not saying you've made it up, but that what you said doesn't make sense.
The cup suddenly gets cross threaded after you've screwed it mostly in?
Just a thought.
If you inspect the BB shell, is there any possibility that someone has accidentally used the wrong thread chaser in that side, then realised their mistake and tried to fix it by using the correct one. That could mangle up the threads somewhat if it was not run through a few times to sort it.
Seen it done. (Not by me 🙂 )
Shirley that BB wasn’t new when you started this 🤔
That said I don’t believe that’s the primary issue.
I have had threads chased, shell faced pre shipping of frame and by my LBS.
On occasion the threads in the BB shell have almost been sharp so when a BB cup is threaded in its literally recut the BB threads - most obvious with anodised cups.
That said I don’t believe that’s the issue either.
It’s looking cross threaded to me 😕
It’s looking cross threaded to me
Do you mean the frame and if so do you think it's likely it was like that before I started ?
You might have been better off just talking to Cotic before you started this thread...
Better still if you'd not posted pics of the BB.
IMHO I think your BB shell is fine but your BB is goosed.
I think you’ve cross threaded the BB into the shell and the shell has recut/damaged the BB thread.
I would either clean out the BB shell and gently try a new BB with a clean thread lightly greased. You Should be able to screw it in without tools.
Or contact Cotic on Monday.
Does the Brant thing work with Cy?
Cy, Cy, Cy.
I've pinged cotic an email but as it's the weekend and we all have families I wouldn't expect a reply yet.
Then started a [s]cross[/s]thread on it instead of waiting for an answer.
Everyone makes mistakes and I'm sure it can be saved.
I've seen much worse BB threads than that go on the be usable again.
If you are anywhere near Newbury, location-wise, I have a BB thread chaser. That BB should be salvageable also with a set of fine files.
Cross threading a bb is pretty easy tbh, I wouldn’t worry too much, the likelihood is that the shell will be absolutely fine when a tap has been run through.
BB cup is borked tho.
The damage to the cup where the spanner attaches is pretty easy to do, I’ve seen it done before and the guy wasn’t using that much pressure either.
Shell=steel, spanner=steel, cup=alu.
No prizes for guessing which is gonna look worst.
Now, I wouldn’t be worried by it, but I’d be pissed off if i did that on a Friday night, that IS annoying.
For future install I recommend a socket type bb tool, like a lezyne one that can fit on a torque wrench, they cause less damage to the cups, I put a piece of kitchen roll or a handkerchief between the cup and tool so I don't even mark my anodised cups torqued to 40nm.
If you look closely at the frame it looks like the drive side threads are sat quite deep into the shell. Almost as though it needs facing more.
BB cups are factory machined in this way to indicate the drive side, so the frame builders don’t install the cups backwards. I did ask why they didn’t recess the non drive side, as that takes less load, but it’s the way it’s always done now. Steel and Ti notably. Aluminium frame often have their threads tapped after manufacture. Steel and ti are threaded before then cleaned and tapped to clear after.
Ps: if I had to guess whether it was Cotic, Shimano or Renton at fault, I think you’d guess my answer.
Even if everything was pristine to start with, I can't see a new bb cup getting that damaged and it not having had a damaging effect on the frame bb thread.
I would be looking at getting the frame thread re-chased and not touching it until you have.
Whenever I have built up from a new frame (not as nice as Cotic, mind) I have always chased a pick around the bb threads to feel for any imperfections or burrs and to scrape out any frame lacquer or paint that might have found it's way in. I have seen bits of lacquer crumble out on all occasions.
But I think the best advice has been given above:
"Step away from the workstand".
We’ve all been bit ham fisted I’m sure and damaged something on a bike(I have) Get it to a shop pronto to have threads chased and fit new bb 🙂
Ps: if I had to guess whether it was Cotic, Shimano or Renton at fault, I think you’d guess my answer
Oh I know it's totally my fault and no one else's.
If it comes across that I'm blaming anyone else then my apologies.
I've come on here to ask advice thats all and the advice given is maybe I should step away from the bike and let a shop chase the threads through again. Which is what I'm going to do.
Any recommendations on a lbs in the west Bromwich area.
I'm just super excited to get riding..... Especially after seeing the hardtail party review.
Have you cleaned the threads out with a Stanley knife like @scotroutes suggested at the start?
If you take it to a bike shop they will probably do this first and charge you for the time.
Do this first, clean it out before anything else. Then try a different bottom bracket gently. If it still doesn't go in, go to a LBS.
Good luck.
TBH, having thought about the mess the OP made of that new BB with a wrench, maybe suggesting the use of a Stanley knife was courting a trip to A&E.
🤣
Any recommendations on a lbs in the west Bromwich area.
@renton, close ish, Two Wheels just outside Stourbridge or Bache Brothers in Lye both have good workshops and would sort it out I suspect.
Have you cleaned the threads out with a Stanley knife like @scotroutessuggested at the start?
Running a spike/pick type thing through does the same for lacquer and paint, but looking at the damage to the bb cup threads, I doubt the shell threads have escaped completely unscathed.
TBH I'm not at all convinced about Shimano's QC either. I had a new bb cup once that just would not go in straight. Rather than force it, I sent it back as faulty and got a replacement which went in with no issues. The Shimano BBs I use are so cheap I just make sure I've got one in reserve...
If you genuinely haven't had to seriously force that cup into the frame I'd be onto Shimano, because those threads are utterly knackered.
As for the frame being faced, looks like it has to me, if you look at the 7-9 o'clock position there's still a thin line of paint where the tool has bit into the metal but hasn't been so far as to completely flatten the full thickness of the shell (which is fine).
The cup went in ok to start with but as it got tighter I backed off a bit and then went again.
That's how you tap a thread, not how you install a part!
That’s how you tap a thread, not how you install a part!
To be fair, it has retapped the bb cup thread to a certain extent. 😉
Is it greedy to have two sets of bb taps? 🙂 Unfortunately not near the OP.
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Tbh the taps can be easily confused - the blue handled set is like regular engineering tap with the lh thread stamped L.
The Ice Tools set has the lh thread stamped R for rhs of bike. Guess trying to idiot proof it like the writing and arrow on the bb, but you'd think mechanics shouldn't need that...
The bb shell thread ident mentioned by Brant must be a far east thing - Silva bb shells have an id groove further in that doesn't remove useful thread.
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Luckily everything you guys suggested is what I put in my email reply this morning! Thanks chaps. I'm going to cover any labour costs for getting it sorted at a shop, and going to double check the thread cutters this morning.
Cheers,
Cy @ Cotic
👍
Wow, that's awesome service from Cotic and excellent PR.
I had a chat to Cy at a London Bike show and I was impressed by his passion for his products.
Had a good chat with Cy via email and he said he would pay for any repairs needed which is an extremely nice gesture.
Needless to say that I declined as it was down to my hamfistedness that I'm am where I am.
Booked into leisure lakes next Tuesday.
Great stuff.
Look forward to seeing the frame built up renton.👍
Good result, and a good reason to use local UK frames.
Best of luck Renton, enjoy.
Nice ending to the thread.
Great frames - just got a BfeMAX for my daughter......In Rentons partial defence the non-drive side cup went in fine......the drive side cup took significant more effort to turn the spanner.......
Both in, in situ however.....I hope.
🙂
Mark
So far .....
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^^^^^
Oooooh, sir!
Very nice, next job fit the bottom brac.....
Oh.
Looks ace. What size is that, renton?
Working hard to resist here.
Cheers.
It's a large frame. I ummed and arred a bit over large or XL but the large matches my XL s150 spot on apart from seat tube length.
that looks lovely.
