Belt drive. It may ...
 

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[Closed] Belt drive. It may be time to admit defeat.

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I've had belt drive on my bike for two years now.
I thought I was logging all my rides, but I seem to have missed ten months out, so all I know is that I have done at least 6400km in that time; 2800km with the Rohloff and 3600km single speed.

I've broken three belts, then yesterday, I stripped a load of teeth off another one. (Apologies for the faulty camera focus)

[img] [/img]

I've also worn down two front aluminium pulleys. The rear steel ones seem to be lasting OK.

[img] [/img]

[url= http://cyclemonkey.bigcartel.com/category/belt-drive-parts ]Cycle Monkey[/url] is the cheapest source for parts I have found

I use a 50t front pulley, with either a 118t belt and 22t Rohloff rear pulley, or a 122t belt and 28t SS rear sprocket.
The front pulley is about £50 and the belts are £55 or £64, depending on length.
Compare that with around £34 for a Renthal chainring and £11 for a KMC Z610 chain, which I was using before.

I haven't given up completely yet.
I've still got a brand new front pulley, one new of each belt and two part worn of each rear pulley, so I'll fit them and make an effort to keep track of how long they last.
Then I'll do the maths and try to work out which is the better option, in purely financial terms.

My guess at the moment is that at less than double the price, a front pulley will outlast two chainrings, so that's a good deal.
I'm not so sure about a belt at five times the price of a chain.

A Rohloff pully is £63, against £26 for a sprocket.
No price on Cycle Monkey for a rear SS pulley, but I would guess it's also about £60, against £12 for a SS sprocket.
I never kept proper track of chain and sprocket wear, but would two Rohloff and five SS sprockets last me two years ? I don't know.


 
Posted : 25/04/2014 11:02 am
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This is new on me, I've seen them in shops but never knew they wore out so fast. So what are the good things about belt drive?

Cleaner? No need to lube? Quieter? Lighter? Smoother?

I guess they are made in the same way as timing belts on cars but those are hidden inside a nice sealed cover, so they are always clean and dry.


 
Posted : 25/04/2014 11:12 am
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Its a fair chunk of money compared to SS setup - would have to last a decent amount of time to make it worthwhile


 
Posted : 25/04/2014 11:46 am
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I've always thought belt drive was inferior. The motorcycle industry tried it (e.g. on the Kawasaki Z305 - IIRC), and gave up as far as I know. It is very difficult to beat a chain (e.g. in terms of power losses) and buying unusual products is always going to tend to be expensive.


 
Posted : 25/04/2014 11:53 am
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Well that's disappointing.
According to my records I did that many miles last year on my commuter, I used 2 ali rings, 2 or 3 chains and a WI freewheel (got several hundred more miles out of that gear too before it was retired last week). Pretty badly treated, would have lasted longer if I'd properly cleaned and relubed as needed rather than an occasional quick wipe down with a rag and relube when it got noisy - you know the stuff belt drive isn't supposed to need.

WI ~£55
chains ~£7 each
Ring was cheap at £18 (got one with the bike)
1 bottle of chain lube ~£5
considerably cheaper per mile.

Was thinking a belt drive system would be perfect for a commuter bike, maybe not.


 
Posted : 25/04/2014 12:06 pm
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[url= http://www.merlincycles.com/mountain-bike-groupsets-44166/ ]A revolutionary and groundbreaking new concept you may want to try[/url]

😉


 
Posted : 25/04/2014 12:32 pm
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What caused the belt breakages - was it stuff getting trapped under the belt or just during normal use?


 
Posted : 25/04/2014 12:32 pm
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I'd blame the rider personally. MTG seems to break EVERYTHING on his bike quickly.


 
Posted : 25/04/2014 12:40 pm
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Mtg
Could do with more info as my commuter is belt/alfine and after 11 months still sweet(reckon 2k miles)
Oh and i ordered parts from Germany when i first got bike(upping the gear ratio) and find www.carbondrivesystems.com/products/overview/ then Europe good to deal with
What caused the breakages?


 
Posted : 25/04/2014 2:37 pm
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Funny that - the belt drive on my and a friends commuters have been running fine for about 4 years now. The only bit that dies for us both on a regular basis is the bottom bracket.

Are you sure you've got the belt absolutely parallel with the centreline of the frame, the hub is perfectly square in the dropout and the tension is correct on the belt?

Those are the only things I can think of that could cause you problems.

Didn't Marc Beaumont cycle round the world using belt drive and only used 2 belts (one of which had to be replaced after about 2000km as it was faulty)?


 
Posted : 25/04/2014 2:44 pm
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there's the conti drive belt.
getting one in for a build in the next few months.

The key is getting the rear triangle as stiff as possible.
anch [s]chain[/s] beltline.

https://www.flickr.com/photos/94186938@N04/14002327381/
this is a spare dropout from one we did a few years back.


 
Posted : 25/04/2014 3:10 pm
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[img] [/img]
sorry, here it is.


 
Posted : 25/04/2014 3:10 pm
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I don't think there is an issue when you use them on the road. It's off road where you pick up mud, grit and stones that's the issue.


 
Posted : 25/04/2014 3:11 pm
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I'm running my belt slacker than advised to see if it reduces bearing wear. Seems to be good so far, doesn't slip and has the advantage that any crap caught up in it can get out.


 
Posted : 25/04/2014 4:00 pm
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a bit like this?

[img] [/img]


 
Posted : 25/04/2014 4:02 pm
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sigh,said it before chain 98.8% efficient...Nothing comes close.


 
Posted : 25/04/2014 4:50 pm
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1,100km of sand, sand and more sand with my fatbike/Gates/NuVinci combo. From the tooth wear so far I reckon there's still a few thousand km left in the front. It's not too highly stressed though - I'm no Cavendish.

My regular bike has been through a couple of chains, a cassette and 2 chainrings in a similar distance - despite thorough (and time consuming) chain cleaning.


 
Posted : 25/04/2014 5:05 pm
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My regular bike has been through a couple of chains, a cassette and 2 chainrings in a similar distance - despite thorough (and time consuming) chain cleaning.

You can't compare the two - you have to compare it with a single speed or hub geared chain driven drive. My Rohloff with chain needs a new chain and sprocket every 3 years and a chainring every 6. I commute off road all year round and only occasionally wipe the chain over and add more oil.


 
Posted : 25/04/2014 5:14 pm
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1,100km of sand, sand and more sand with my fatbike/Gates/NuVinci combo.

Interested to hear more about this - not heard of anyone using a NuVinci hub for MTB.


 
Posted : 25/04/2014 5:43 pm
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said it before [b]clean straight[/b] chain 98.8% efficient

FTFY


 
Posted : 25/04/2014 5:44 pm
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A filthy dirty rusty chain is still more efficient than a snapped belt.

molgrips it's time to give up on the hope of the belt drive - you'd do better to spend your life waiting for the second coming. I too wanted to be a believer but MTG is Dawkins on a bike - he has lifted the veil from our eyes and now we must find a new holy grail to search for.


 
Posted : 25/04/2014 6:12 pm
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cardan drive ftw[img] ?w=470&h=363[/img]


 
Posted : 25/04/2014 6:38 pm
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we must find a new holy grail to search for

I'm searching for the same grail.. a mud-proof bike.


 
Posted : 25/04/2014 7:58 pm
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why won't somebody build a modern one of these..[img] [/img]


 
Posted : 25/04/2014 8:07 pm
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it's not as easy as it looks, especially with modern components.


 
Posted : 25/04/2014 8:29 pm
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& weight.


 
Posted : 25/04/2014 8:30 pm
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Someone here has the DIY approach, seriously good engineering too [url= http://forum.ctc.org.uk/viewtopic.php?f=5&t=82824&hilit=belt+drive ]belt 2014[/url]
and an earlier one here [url= http://forum.ctc.org.uk/viewtopic.php?f=5&t=62174&hilit=belt+drive ]belt 2012[/url]


 
Posted : 26/04/2014 6:42 am
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[i]"...I did that many miles last year on my commuter, ..."
"...my commuter is belt/alfine and after 11 months still sweet(reckon 2k miles)..."
"...the belt drive on my and a friends commuters have been running fine for about 4 years now. ..."
"...1,100km of sand, sand and more sand with my fatbike/Gates/NuVinci combo..."[/i]

Yes, but...
What if, as well as all that mileage, you weighed about 95kg and had got on the podium twice for the 12 & 8 hour solo single speed race at Bristol Bike Fest ?
A lot of bike components are made as one size fits all and I think I am pushing things like cranks, pedals and belts beyond their design limits.


 
Posted : 26/04/2014 7:21 am
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This one broke at Catton Park during a 24 hour race.

[img] [/img]

[img] [/img]

The mud was atrocious. Everyone was pushing through the woods and stopping to poke the mud out because the wheels wouldn't go round.
The belt got forced off a few times by all the mud and grass getting wedged under it, until it eventually broke.


 
Posted : 26/04/2014 7:25 am
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There's an inventor up North who has been building a MTB with a chain case for a while - on full sus, with a special derailleur built into the carbon fibre case. Very clever, scarily complicated 😉


 
Posted : 26/04/2014 7:27 am
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This is a photo I took at 2500km to show the wear.

[img] [/img]


 
Posted : 26/04/2014 7:27 am
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This one got a small stone wedged in it.

[img] [/img]

Which punched right through.

[img] [/img]

It broke a few weeks later.


 
Posted : 26/04/2014 7:29 am
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Graham please take this in the spirit it's intended. You do break a huge amount of kit, but you're not that strong. Yes you've had some podium finishes in niche categories at smaller events, but there are a lot of riders far more powerful than you who don't manage to break anything like the same amount of kit. It's very odd indeed.

That said, for testing to destruction you seem well qualified, and I guess belt drive has failed.


 
Posted : 26/04/2014 7:36 am
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Everyone was pushing through the woods and stopping to poke the mud out because the wheels wouldn't go round.

My wheels always stop going round before my chain gives up. I always carry an old tooth brush in he winter as it's the perfect tool for freeing everything up.


 
Posted : 26/04/2014 7:37 am
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No offence taken, njee20, just as I didn't intend it as a boast of my abilities.
I'm well aware that Ashton Court for 12 hours is an event that suits my abilities and style of riding and I've never got close to matching those results anywhere else.
I had a go on a power meter once, I can't remember my output, but I was surprised at how weak I am.

There must be something going on though.
Truvativ cranks are pretty high spec, yet I've pulled the threaded inserts out three times.
After snapping several Egg Beater pedals, I bought some Ward Industry titanium ones. I snapped one of those in less than a year.
I've also wrecked Look and Time pedals pretty soon after fitting them.

One thing that's come to light since buying a tandem is that I don't pedal in circles. I very much lunge down on each stroke, then pause at the top and bottom.
Maybe, even though my average power is nothing special, I'm putting higher peak loads on the transmission ?


 
Posted : 26/04/2014 8:04 am
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Quite possible. Power meters average the power through your stroke. It would bea shame to waste all that effort with poor technique eh? 🙂


 
Posted : 26/04/2014 8:19 am
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I run a cheapo single-speed conversion for commuting, and have done for the last four years. Changed the rings and chain two and half years ago, and other than clean it weekly in the winter, I never touch it. Must have at least 2500km's on it with plenty life left.
However, I use mudguards which helps keep the worst of the winter crap off, and it almost never rains during my short blasts to work, and the bike is under cover all the time at work. All that stuff must reduce wear as well


 
Posted : 26/04/2014 8:25 am
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My Rohloff with chain needs a new chain and sprocket every 3 years and a chainring every 6

AVDave - how many miles? I think I've changed my commuter Rohloff and reversed the sprocket about annually which is probably about 4000 miles on road. It's stop start/sprinty and I tended to push it so was probably quite tough on it but that chain was stretched beyond what you'd want to run on a conventional geared rig and the sprocket noticably hooked. It's probably just old discipline - do you just run it all into the ground? Surely the chainring is shot at that point as well?

One thing that's come to light since buying a tandem is that I don't pedal in circles. I very much lunge down on each stroke, then pause at the top and bottom.
Maybe, even though my average power is nothing special, I'm putting higher peak loads on the transmission ?

Almost certainly. Sounds like teaching yourself to pedal smoothly could save you a lot of money - smooth power delivery is better for grip as well, might even make you faster.


 
Posted : 26/04/2014 8:52 am
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might try shorter cranks for a while.


 
Posted : 26/04/2014 10:19 am
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[quote=njee20 ]Graham please take this in the spirit it's intended. You do break a huge amount of kit, but you're not that strong.

95kg though, which is probably heavier than the vast majority of those you might consider more powerful - Cancellara for instance is only 81kg. It's the weight which has the biggest impact on drivetrain stress, not how "powerful" somebody is, as however weak you might be, the force through the belt/chain is the same for the same rider weight given the same gearing. Graham is certainly using his bike more and in worse conditions than I suspect most heavier riders do.


 
Posted : 26/04/2014 10:48 am
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I started this thread mainly to relate my experience of belt drive, as there is very little information out there. There was even less when I bought mine two years ago.
I'm not trying to sell the idea or convince anyone that it's better than chain & sprockets.
In those two years, I don't think I've seen another belt drive bike being ridden, just two new ones on display. But then, I've probably only seen about ten other Rohloff in that time as well.
As far as I know, I am the only person in the whole wide world mountain bike racing on a belt drive.

I like engineering oddities.
I wouldn't buy a Jones truss fork or a Lynskey helix frame because they just look to me like they are just different for the sake of it.
I've managed to convince myself that a Lefty fork or Rohloff hub havce got advantages over the more common alternatives.
With belt drive, I'm not sure one way or the other.

Other people's anecdotes about how long their transmission lasts are well and good, but the only true test is for me to accurately log all my miles on the belt drive until it wears out or breaks, then do the same with chain & sprockets on the same bike.


 
Posted : 26/04/2014 12:03 pm
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I think your method of testing is a great one, if a bit expensive!

In your logs do you describe the ride conditions as well?
Ie,mud,dry,wet,etc?

It would make your comparisons even more scientific.


 
Posted : 26/04/2014 1:22 pm
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[quote=MidlandTrailquestsGraham ]I like engineering oddities.
I wouldn't buy a Jones truss fork or a Lynskey helix frame because they just look to me like they are just different for the sake of it.
I've managed to convince myself that a Lefty fork or Rohloff hub havce got advantages over the more common alternatives.
With belt drive, I'm not sure one way or the other.

Sounds good to me - I don't have a lefty fork or Rohloff hub, but they're certainly on the list of things I'd be interested in having (unlike a Jones fork). You certainly provide some of the most useful threads/posts on this forum.


 
Posted : 26/04/2014 1:33 pm
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do you just run it all into the ground? Surely the chainring is shot at that point as well?

Yes just run it into the ground, I'm on the South Downs which isn't gritty at all and I'm not on the road so not dealing with the salt used in winter. I thought I'd damaged my chain recently, I hadn't it was the joining link I'd used for a couple of chains which was on the way out, and put a new chain onto a year old sprocket and chainwheel with no problems. It was a little noisy for a couple of rides but has been fine since. By the time I change everything the chain is "stretched" way beyond anything you'd run with conventional gears. I use steel Thorn chainrings which last very well and reverse it when I change the sprocket and chain. The secret is don't look down - ignore it all unless there is a problem.


 
Posted : 26/04/2014 1:48 pm
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[i]"You certainly provide some of the most useful threads/posts on this forum."[/i]
I like to do my bit.
http://singletrackmag.com/forum/topic/who-would-win-a-fight-between-an-elderly-and-a-disabled-person

[i]"I think your method of testing is a great one, if a bit expensive!"[/i]
My bike is my one extravagance.
I drive a 24 year old Land Rover, not that I drive it very often.
I think the most expensive day out I've had in recent years was £4 to get in the [url= http://www.cyclemuseum.org.uk/ ]National Cycle Museum at LLandrindod Wells[/url].
I liked the idea of belt drive when I first heard of it, so thought I'd take the risk of being an early adopter, without knowing whether I would be in at the beginning of a new cycling standard, or heading up an evolutionary dead end.

Maybe I've wasted £500 on something that will never be fit for purpose.
Some people lose £5000 trading in a new car after one year's ownership.


 
Posted : 26/04/2014 2:19 pm
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It's the weight which has the biggest impact on drivetrain stress, not how "powerful" somebody is, as however weak you might be, the force through the belt/chain is the same for the same rider weight given the same gearing

You have that the wrong way round. A stronger rider will put more power through the chain regardless of weight. A heavier rider will simply be going slower for the same power. What you said would only be true if everyone rode at the same speed which is clearly not the case.


 
Posted : 26/04/2014 2:47 pm
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must get to that museum.

I don't even have a car, and I don't even know how many bikes I have, so I can relate.

I'm doing a belt drive soon, with the new conti belt, I'll let you know.


 
Posted : 26/04/2014 6:36 pm
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[quote=molgrips ]

It's the weight which has the biggest impact on drivetrain stress, not how "powerful" somebody is, as however weak you might be, the force through the belt/chain is the same for the same rider weight given the same gearing

You have that the wrong way round. A stronger rider will put more power through the chain regardless of weight. A heavier rider will simply be going slower for the same power. What you said would only be true if everyone rode at the same speed which is clearly not the case.

Nope. Think about it - I'm sure you've done levers and stuff. Two riders both the same weight going up a hill (which is where you'll see the peak loadings)at a steady speed. Both using the same gearing, one is simply pedalling slower than the other. What is the force required at the rear tyre contact point? What is the force required at the rear sprocket (let's assume single speed with no Rohloff)? What's the force in the chain/belt? Which of those is dependent on the pedalling speed?


 
Posted : 26/04/2014 7:03 pm
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I'm sure you've done levers and stuff.

Yeah that's covered on the way to a Physics degree 🙂

Rider weight has nothing to do with the force through the chain. That comes from your legs. The harder you pedal, the more torque you are generating, so the more pressure on the belt teeth - which is where the wear comes from.

However, if you pedal with half the torque but twice as fast (to generate the same power), even though each tooth gets half the pressure it goes round twice as often. Rider weight has nothing to do with this - you could be 60kg or 100kg but if there's 500N in the belt then there's 500N in the belt.

I can't make head nor tail of your counterpoint, sorry.


 
Posted : 26/04/2014 7:18 pm
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The integral of power over time defines the work performed. Because this integral depends on the trajectory of the point of application of the force and torque, this calculation of work is said to be path dependent.

The same amount of work is done when carrying a load up a flight of stairs whether the person carrying it walks or runs, but more power is needed for running because the work is done in a shorter amount of time. The output power of an electric motor is the product of the torque that the motor generates and the angular velocity of its output shaft. The power involved in moving a vehicle is the product of the traction force of the wheels and the velocity of the vehicle. The rate at which a light bulb converts electrical energy into light and heat is measured in watts—the higher the wattage, the more power, or equivalently the more electrical energy is used per unit time.[1][2]
from wikipedia.

to me that means a masher will break more things than a spinner, even if they both ride at the same speed.

And the broken chainstays / unstuck carbon rear triangles I see are from mashers.


 
Posted : 26/04/2014 7:24 pm
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**** the quote thing.


 
Posted : 26/04/2014 7:27 pm
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MTG - appreciate anyone who destroys things and heating about it. Keep posting.


 
Posted : 26/04/2014 8:08 pm
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MTG - appreciate anyone who destroys things and heating about it. Keep posting.

Agreed!
If I had stuff to test, I'd send it FOC to MTG or for non bikey camping stuff to [url= http://tracksterman.tumblr.com/ ]Tracksterman[/url]

Lots of broken/ worn out stuff. It would appear not through outright abuse, but by sustained hard use at the limits of what it is designed for.


 
Posted : 26/04/2014 8:21 pm
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I think from my point of view being an 18 stone rider that weight (inertia) is an issue combined with poor pedalling technique and that is what trashing your kit along with a bit of bad luck and really muddy riding conditions!
Try to ride for your next test period spinning circles, that's why you've been snapping pedal axles. Ride light, it is possible to use more arm and leg flex ion to take out the sting from the cranks on rough sections etc. touch wood I've only ruined wheels and bearings in wheels ie cup and cone are a joke, one ride crushed a brand new set!
I am quite sure that the natural oils within the rubber are probably being compromised by the UK off road riding too leading to belts becoming brittle. Think tyres left stood on concrete, is your main off road riding done in a high limestone area? Just a thought?


 
Posted : 26/04/2014 8:27 pm
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My understanding was as per Molgrips - a light rider can exert a high force (and torque) or a heavy rider can spin. The weight isn't the significant factor unless you assume all other variables to be equal, which of course they're not.


 
Posted : 26/04/2014 8:34 pm
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MTG wish you had posted the pictures of your bike in use, would not have bothered posting.
Your taking the belt to extremes and your weight and admitted pedalling technique are a factor that some people are totally ignoring.
Doesn't matter, keep testing and keep posting with updates dude!

kudos
b


 
Posted : 26/04/2014 8:50 pm
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I will repeat the main variable is inertia caused by (weight) gravity and drag ( increase in tyre footprint if same pressure run in the tyres) it stands to reason that an 18 stone rider will require more energy to be transmitted through the drivetrain into the floor to move at the same speed as a 10 stone racing snake!


 
Posted : 26/04/2014 8:53 pm
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MTG, I've always enjoyed your determined attempts to ride something different for what you hope are good engineering reasons (incidentally I can see an engineering benefit to the Jones truss fork).

A thought on pedalling better - drop your heels at the top of the stroke and push forwards and then downwards. Focus on starting the push as early as possible, and that will naturally cause the other leg's power stroke to end at the right time (you don't want to be pushing down on a pedal that's trying to come back up).

If your power stroke is concentrated in one small segment then your peak torque could be many times higher than that of someone with equal power and smoother technique. Very tough on your drivetrain!

It may be that your pedalling approach isn't any slower than smoother pedalling because your legs are pushing harder for short periods but resting for longer periods - I doubt it would work so well if you were racing DH, 4X, BMX, track, where you need bursts of very high power but you're riding much longer races!


 
Posted : 26/04/2014 8:53 pm
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I will repeat the main variable is inertia caused by (weight) gravity and drag ( increase in tyre footprint if same pressure run in the tyres) it stands to reason that an 18 stone rider will require more energy to be transmitted through the drivetrain into the floor to move at the same speed as a 10 stone racing snake!

This is very true! And especially in mud.

Does it take twice as much force to set a train of twice as much mass moving? I think not. Does it take twice as much force to pull twice as heavy a plough through a field? I suspect so...


 
Posted : 26/04/2014 8:59 pm
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[quote=molgrips ]I can't make head nor tail of your counterpoint, sorry.

With a physics degree? All I'm doing is working back from the force at the contact point of the tyre on the ground.

If it's really so difficult, let me do a worked example with some numbers.

100kg total bike and rider mass. Let's assume g is 10m/s/s to make the numbers easier, so weight of rider/bike is 1000N. We'll assume no wind or rolling resistance, riding up a 30 degree gradient hill so force parallel to surface at tyre contact point is 500N (I presume you don't need calcs for that?) 2.5" 650B tyres (just to be fashionable), rolling diameter 28" or 711mm, so torque in rear wheel is 177.75Nm. 16 tooth rear sprocket conventional 1/2" pitch chain drive, diameter at chain centre 2.546" or 64.68mm. Force in chain 5.5kN.

Where in that calc should I include the pedalling speed?


 
Posted : 26/04/2014 9:02 pm
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So how do power meters give you a torque figure if it's a pure function of speed and weight? Serious question. Why is it not the same if you do repeat a ride at the same speed? Why is my highest torque when I accelerate hard from a stand, rather than when I'm at my fastest?

Surely you can achieve 200w by spinning a small gear fast (low torque) or mashing a big gear (high torque).


 
Posted : 26/04/2014 9:07 pm
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Strain gauges, which for example measure the deflection in the crank arms.


 
Posted : 26/04/2014 9:10 pm
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Why is my highest torque when I accelerate hard from a stand, rather than when I'm at my fastest?
because acceleration requires a force, but no force is required (other than to overcome frictional losses) to maintain a constant velocity - Newton's first law init


 
Posted : 26/04/2014 9:16 pm
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With a physics degree? All I'm doing is working back from the force at the contact point of the tyre on the ground.

Rest assured, I will be able to understand your point (if you're not talking bollocks) as soon as you can put it into words that make sense.

Just gone through your post again and you've calculated the force in his belt/chain if he were trackstanding. He's going uphill at a certain vertical climb rate, so you need to add that on.

Anyway - pedalling speed is important. Assume that the pulley is what, 20T, so ten teeth are in contact at once. The wear occurs when a belt tooth slides over a pulley tooth. The more force the belt is under, the more it wears. However, the faster the belt is moving the more times per minute it happens.

I said that the rider power was important, not pedalling speed, because more sliding events per minute cancels out with lower torque, for a lower gear and same power.


 
Posted : 26/04/2014 9:26 pm
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[quote=njee20 ]Surely you can achieve 200w by spinning a small gear fast (low torque) or mashing a big gear (high torque).

Given we're talking belts I'm discussing a singlespeed (for the time being I'm ignoring the Rohloff).


 
Posted : 26/04/2014 9:26 pm
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Strain gauges, which for example measure the deflection in the crank arms.

I still don't get it. Are you saying that's entirely irrelevant for the purpose of drivetrain forces/wear?

Edit:

Given we're talking belts I'm discussing a singlespeed (for the time being I'm ignoring the Rohloff).

Ah ok, makes more sense.


 
Posted : 26/04/2014 9:26 pm
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So how do power meters give you a torque figure if it's a pure function of speed and weight? Serious question

They actually read force, using strain gagues. But the designers know how far the strain gagues are from the centre of the axle, so they know torque. They multiply this by the speed of rotation to give power.

Surely you can achieve 200w by spinning a small gear fast (low torque) or mashing a big gear (high torque).

Correct.

Why is my highest torque when I accelerate hard from a stand, rather than when I'm at my fastest?

Because when the pedals are stationary or moving slowly, as you set off, it's easier for you to put a lot of force onto the pedals. The faster you pedal, the faster the pedal is moving away from your foot so you have to accelerate your foot to meet it. If it's moving fast enough this is really hard, which is partly why you can only pedal so fast.


 
Posted : 26/04/2014 9:34 pm
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[quote=molgrips ]Just gone through your post again and you've calculated the force in his belt/chain if he were trackstanding.

Nope - it's for a constant speed, so there is no acceleration force. Given I've also mentioned I'm neglecting air and rolling resistance, the only force the rider is working against is gravity, no matter how fast he's going.

He's going uphill at a certain vertical climb rate, so you need to add that on.

What force does the constant speed result in? Where do I include it in my calcs?

Anyway - pedalling speed is important. Assume that the pulley is what, 20T, so ten teeth are in contact at once. The wear occurs when a belt tooth slides over a pulley tooth. The more force the belt is under, the more it wears. However, the faster the belt is moving the more times per minute it happens.

True. In a traditional XC race where you're covering a set distance or going for a ride where you're covering a route it would be irrelevant as it would happen more times per minute for the more powerful rider, but that rider would be riding for less time so would have exactly the same number of slides. Of course Graham is talking about doing timed events, but the suggestion seems to be that a more powerful rider ought to result in a higher wear rate - I've seen no mention of a rider doing more events resulting in the same thing, and I think it's accepted that Graham does quite a large volume of riding. To come back to the start, all of these breakages are being measured against the distance covered, and in that case there have been exactly the same number of sliding events no matter how powerful the rider.


 
Posted : 26/04/2014 9:37 pm
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what about rolling resistance?
You're going to put more force into a drivetrain in snow or thick mud than on tarmac.
Though on the other hand you're going to put more torque on the drivetrain on a standing start on tarmac than on snow,mud.

Plus the fact that calculating pedal force as linear is not realistic, less so with pro level technique pedal stroke (track mostly) more so with normal riders.


 
Posted : 26/04/2014 9:37 pm
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edit, they said that while I was writing it.


 
Posted : 26/04/2014 9:39 pm
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What force does the constant speed result in? Where do I include it in my calcs?

In a traditional XC race

We weren't talking about XC racing, but distance travelled is the other variable yes. If you assume a fitter stronger rider is riding the same number of miles on their bike as a weaker one, then you have a point, but that's a) unlikely and b) you should've specified.

What force does the constant speed result in? Where do I include it in my calcs?

If riding uphill didn't require extra force in the belt, we wouldn't need to pedal harder, would we?

You have to do X amount of work to get up the hill. The chain has to go round Y times depending on how far it is and what gear you're in/have fitted, and as you will know work = force x distance moved. So the extra force is X/(Y * belt length or whatever it works out to)


 
Posted : 26/04/2014 9:51 pm
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[quote=molgrips ]We weren't talking about XC racing, but distance travelled is the other variable yes. If you assume a fitter stronger rider is riding the same number of miles on their bike as a weaker one, then you have a point, but that's a) unlikely and b) you should've specified.

I was talking about Graham (sorry, Graham), because the original assertion was that he would put less stress on the drivetrain than a more powerful, faster rider, so wasn't sure I needed to specify anything else as the data is all there. If that assertion was because the more powerful rider was riding more miles than Graham, maybe that should have been mentioned, though we've already established that Graham is actually putting in lots of miles, so it seems fairly likely that the weaker rider (Graham) is actually putting in more miles than the stronger one.

If riding uphill didn't require extra force in the belt, we wouldn't need to pedal harder, would we?

Agreed, but that's because you're riding up hill, not because you're riding at a particular speed and is the same for all riders no matter ow powerful.

You have to do X amount of work to get up the hill. The chain has to go round Y times depending on how far it is and what gear you're in/have fitted, and as you will know work = force x distance moved. So the extra force is X/(Y * belt length or whatever it works out to)

Yep. That has the same result as what I wrote before (doing the calc with work is a nice elegant way of doing the same thing), and doesn't have a speed term in.

Using the same bike and rider as before:
rider/bike weight = 1000N
hill height = 100m
work done = 100 x 1000 = 100kJ
distance along the ground on 30 degree hill = 200m
2.5" 650B tyre diameter 711mm, circumference = 2234mm
number of rotations of wheel = 200 / 2.234 = 89.54
16 tooth 1/2" pitch sprocket circumference = 8" = 203.2mm
distance moved by chain = 89.54 * 0.2032 = 18.19m
force in chain = work done / distance moved = 100000 / 18.19 = 5.5kN


 
Posted : 26/04/2014 10:05 pm
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It doesn't have a speed term, but it is not the same as you wrote - you were wrong. And your explanations made no sense.

However now I have figured out what you meant, you were right - over the same course, rider weight is the factor. I was thinking in terms of riding a set amount of time.

And to be fair, the OP's preferred event is fixed time not distance.


 
Posted : 26/04/2014 10:10 pm
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[quote=molgrips ]It doesn't have a speed term, but it is not the same as you wrote - you were wrong. And your explanations made no sense.

Nope. I've run the numbers for your calc above in my edit and got the same result as I did just from calculating forces and torques before. I've also reread my previous explanations and see no problem with them from a science perspective - I was simply explaining that the speed makes no difference to the force when riding up a hill at a steady speed. The only reason you're confused is that you were assuming a non-existent speed factor.

And to be fair, the OP's preferred event is fixed time not distance.

It is, but I covered above that the suggestion didn't seem to be that the more powerful rider was wearing the drivetrain more because of higher mileage.


 
Posted : 26/04/2014 10:17 pm
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Well, this has gone off at a tangent, hasn't it ? 😕

I'm off to Hay Cycling Festival now for a three and a half hour orienteering event.
I'll be logging the ride, to keep track of wear on the new belt & pulley, and I'll be thinking more about how I pedal. 😛


 
Posted : 27/04/2014 5:34 am
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Pedaling nicely is important for lots of reasons!

If the relationship between tooth pressure and wear is non linear, you could end up saving your belts too.


 
Posted : 27/04/2014 9:24 am
 biff
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[i]I wouldn't buy a Jones truss fork or a Lynskey helix frame because they just look to me like they are just different for the sake of it.[/i]

I don't know about Lynskey, but Jones, not 'different for the sake of it' at all.


 
Posted : 27/04/2014 9:47 am
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I'm not convinced about the Jones fork.
The triangulation, albeit with curved tubes, is fore and aft, which looks like it would make it very rigid in that plane.
Two thin tubes are not as strong as one thick one, so it looks like it would flex sideways more than a more conventional fork.
The whole thing [i]looks to me[/i] like it's the complete opposite of what you'd want.

Anyway, a bit of musing about power outputs and I had a look on Strava at Battle on the Beach.
I was 40th out of the 98 who uploaded a [url= http://www.strava.com/segments/6847921 ]full lap to Strava[/url].
I'm about 10 minutes a lap, or 30%, slower than the front runners, but I've got a power output that wouldn't look out of place in the top 3.

If I could lose 30kg, I'd be a champion. 😛


 
Posted : 28/04/2014 11:17 pm
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One problem with belts is that to maintain alignment, they require more lateral stiffness than you get in an average chainstay.

Another problem is when the belt tensioning system allows the end user to misalign the wheel in relation to the BB, then the belt tries to rid off the pulley, and basically the only way to avoid this is with an EBB.

In other words belts need bicycles designed from the start for belts, not modified or tweaked.

Much as I love the silence and cleanliness of a belt, for a lifetime drive system, nothing beats an oilbath chaincase with a decent ?" chain and hardened steel chainring and rear cog. There's enough old bikes still getting around with their original components. Sunbeams being the best example.


 
Posted : 29/04/2014 12:25 am
 biff
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[i]The whole thing [b]looks to me[/b] like it's the complete opposite of what [s]you'd[/s] [b]I'd[/b] want.[/i]

Edited. Different wants. Where's Jennifer Aniston when I need her?


 
Posted : 29/04/2014 4:34 am
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