anyone had alignmen...
 

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[Closed] anyone had alignment issues with flat-mount disc brakes?

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hello. I'm building a frame up and it's been my first encounter with flat mount calipers front and rear. The rear caliper was easy to centre up but I couldn't get the front one to run without the rotor touching the pad or feeling squishy at the lever

I concluded the fork mounts are slightly off axis and took a file to the adapter to correct the offset - successfully it turns out - but I'm curious if this is just a duff job and most of them are perfect or if the design itself is a bit intolerant of slight manufacturing defects.

With a post mount you have a bit of space to run some domed washers or face the mounts but with only a thin plate to fix the caliper to on the fork, there's not much room for error adjustment.


 
Posted : 27/09/2018 12:43 pm
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Yes on my carbon forks as well, didnt want to file any thing downso used some old avid washers.


 
Posted : 27/09/2018 12:47 pm
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how far out did that move the caliper scruff? Presumably the pads are still grabbing enough rotor?

Just to be clear I filed the mounting plate - not the fork. I'm prepared to sacrifice a few quid of aluminium to my bodging skills but not a £100+ bit of fancy plastic


 
Posted : 27/09/2018 1:01 pm
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I have had to face a few, I use the Park DT-5.2 facing tool.

Some its just cleaning up paint, some the mount face is out.


 
Posted : 27/09/2018 1:13 pm
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Have seen plenty needing facing, again with a Park DT-5.2


 
Posted : 27/09/2018 1:23 pm
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I've got the old IS facing tool which was fine as it was just a hole. However, if a post mount is off, isn't there the chance if the thread being off and therefore reducing the amount of effective correction you can make?


 
Posted : 27/09/2018 1:30 pm
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thanks - good to know it's not too un-common. The mounting points on my fork (I think they are aluminium) are embedded into the carbon and the surface is flush so can the facing tool face-off the carbon as well without splintering it?


 
Posted : 27/09/2018 2:05 pm

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